Regular attention to a few simple procedures will keep you turning smoothly. A lathe, like any other piece of woodworking equipment, is exposed to wood shavings, dust and other substances as well as general wear and tear. The bed, toolrest base and toolrest especially require regular attention for easy functioning. I can’t count how many…

You can tune up your band saw to resaw veneer without expensive fences or blades. The subject most often written about in woodworking magazines is probably cutting dovetails. In second place – and not far behind – is likely resawing with a 14″ band saw. To be sure, there is disagreement from one article to…

I wanted to rout some shelf dados, but I didn’t have the correct-size bit for the job. Fortunately, my dad stopped by and, as usual, had the answer to my problem. We cobbled up a couple L-shaped wooden fences from 3″-wide straight scraps, squaring each of the units carefully before gluing and screwing them together…

No joints. Just jigsaw and go. After Hobbit Frodo Baggins destroys the One Ring in Peter Jackson’s epic film “The Return of the King,” there’s an emotional reunion scene when Frodo wakes up in the city of Minas Tirith and is reunited with his long-lost friends. While most viewers were transfixed by the hugging Hobbits, all…

After 50 years of woodworking, I’ve got a confession to make. I enjoy fixing up an old machine or rearranging my shop more than woodworking itself. A few years ago a friend gave me an old Rockwell lathe which clearly needed a lot of help. The motor, pulley, belt cover, tool rest and tailstock base…

As you recall, a few months ago, I wrote about a beautiful chair made of solid mahogany that we bought and found out that it was sadly damaged during shipping. The vendor sent us a replacement, but I decided to fix the broken piece anyway so we could use it. At the time, I thought…

We improve a contemporary design to make it sturdier, a bit curvier and easier to build. Editor’s note: This article originally appeared in the August 2005 issue of Popular Woodworking Magazine. It was about 1 a.m., and I was at the grocery on a bleary-eyed run to buy orange juice for the family’s breakfast. The…

To sand a lot of molding, glue 80-grit sandpaper to several inches of the molding. Rub a block of Styrofoam on the sandpaper until the block conforms to the molding’s contour. Glue sandpaper to the block, then sand the molding. This method works best on large cove moldings; small rounds or hollows can loose their…

Beating it requires knowing the right way to nail a board. When I was about 8 years old, I decided that I needed to construct a sturdy fort to protect myself from the army of aliens (who cleverly had taken the form of my older sister and her friends) that were constantly invading my backyard….

There are many things we do wrong but we don’t know they’re wrong. In woodworking there are two kinds of mistakes: There’s the garden-variety gaffe where we simply cut a board too short or botch a dimension, and the kind of mistake that we make over and over again because we don’t even know we…

Phil, Logan, and John are back on the ShopNotes Podcast talking about “What Grinds Your Chisels” and other updates on the latest issue of PopWood Magazine and so much more! Find all of the ShopNotes podcast episodes here.

How to choose, condition, and clean a finishing brush. It’s really tempting to buy an inexpensive brush for finishing. Say you spend $4 on a standard paint brush and throw it away rather than taking the time to clean it. You may buy 40 such brushes over the next 10 years … that’s $160! A…

Measured drawings for some, story sticks for me (and others). I once had a job making a couple of wainscot chairs and chests for the National Park Service. After barely surviving the paperwork it took to get the job in the first place, I was then confronted with the horrible task of making and submitting…

I don’t like to lay my router on its side with the bit exposed, so I built a stand for it. It’s just a 3/4″ x 8″ x 8″ board with a 2″ dia. hole in the center. The board sits on 2″ tall legs. I added shelf liner to the top of the stand…

It’s just like sawing a cove molding, but now the wood is round. “You’re kidding me!” That’s everybody’s first reaction when I tell them that I’ve figured out a way to make a bowl on the table saw. Then they ask, “Isn’t it dangerous?” Believe me, if it were, I wouldn’t be writing about it….

The limited crosscut capacity of my cabinet saw made it a challenge to cut wider boards, so I designed an infeed table that hangs on a wall when not in use and quickly and securely attaches to the front rail of my saw with Universal Fence Clamps (Rockler #31373). To make the infeed table, use…

Diamond stones are the bedrock of my sharpening routine. I use them as my main abrader throughout my sharpening/honing sessions because they preserve their flatness and keep their hard particles sharp longer than other media. But even diamond stones get dull over time. Most of the stones I own have lost diamond particles, mainly around…

This week on the ShopNotes Podcast, Phil, Logan, and John are reading some listener comments from last weeks episode, talking shop injuries, and updating you on the latest goings on in the woodworking world. This episode’s FREE plan is a set of stackable tool totes: https://www.woodsmithplans.com/plan/stackable-tool-totes/ Find all of the ShopNotes podcast episodes here.

Make your own light-duty one-handed workholding wonders. Like most workshops, mine is well-populated with spring clamps, the ubiquitous tool for applying localized pressure with one hand while holding the workpiece (or workpieces) with the other. But one of the most intractable problems is the need for either gentle holding pressure or a much greater throat…

Cooking wood in your kitchen can produce results that rival specialty kilns. Luthiers have long used roasted or tempered wood in stringed instruments because the roasting process pre-stresses the wood and caramelizes the sugars, sealing the pores and rendering them more resistant to moisture. While these properties are beneficial for guitars and violins, it occurred…

Simple joinery will keep this piece together for centuries. Books, papers, lamps, candlesticks, spoons, Legos, clothing, electronics and more all end up on top of any flat surfaces in our house. As a joiner, I have made lots of carved boxes over the years. My family has between four and eight at any given time…

Wiping varnish is simply any brand of oil-based alkyd (regular) varnish or oil-based polyurethane varnish in any sheen (gloss or satin) thinned about half with mineral spirits (paint thinner). Rules for Application ■  Wipe or brush on the wood and ■  Wipe off all the excess; or ■  Brush off some or most of the…

Bench grips are handy for holding parts above the bench for routing, sanding or finishing.  To make them, just cut some wood and rubber shelf liner into 2″ to 3″ squares. Glue the shelf liner onto both sides of each square using spray adhesive, such as 3M Super 77. –Marlin Davis

A project with a bite. This article originally appeared in the February 2011 issue of Popular Woodworking Magazine How do three carpenters feed an abandoned baby squirrel? Glass dropper in hand, huddled around a kitchen table in the historic district of downtown Alexandria, Va., we discovered the answer: with great difficulty. The day previous, atop…

Just the good ol’ boys, Phil, Logan, and John are making their way the only way they know how by kicking off the first podcast of the year by discussing the tool buying process and so much more. Free Stacking Sawhorse Plans: https://www.woodsmithplans.com/plan/stacking-sawhorse Find all of the ShopNotes podcast episodes here.

We’re interviewing makers from across the country. Today we’re featuring Amanda Ewing, a luthier from Tennessee.  I was chosen by my path not so long ago. Thanks to all of the twists, turns, and detours along the way, lutherie is where I find myself now. It is at times difficult for me to forget the…

Good light is a must in every workshop, but sometimes I need a little extra light in just the right place. To make my light/magnifier more portable, I drilled a hole in a handscrew to fit the light’s post. Now I can clamp the light to any of my benches, stationary tools, or shelves. –Edward…

Most of us have used, at some point, a pegboard to organize our tools. In fact, a few years ago, I reclaimed a hanging pegboard toolbox (a colleague of mine discarded it) and have been using it ever since. While pegboard hanging is not a rock-solid way to support heavy tools, it does provide a…

Separate, sort, and see your collection With just five different parts to make, this easy-to-build caddy accommodates bits with both 1/2″ and 1/4″ shafts. It can be customized to handle just about any collection. Long bits have plenty of room on the top shelf. The caddy stands solidly on its wide base, stores easily on…

Instead of measuring for my circular saw’s offset each time I need to make a cut, I use a modified edge guide. I screwed two 3/4″ x 3/4″ x 12″ hardwood blocks to the front and back clamp bars of the guide and clamped the guide to a board. Next, I placed the saw’s base…

Let’s face it: running a twisted board through the planer doesn’t make it flat. The board will still be twisted when it comes out. The trick is to use a sled that prevents the board from rocking as it’s being planed. That’s not a new idea, but I’ve made a sled that accommodates a board…

As we wrap up 2022, let’s take a look back at the articles you kept coming back to time and time again this year. 10. Modern Shaving Horse 9. Master Cabinetmaker’s Bench 8. How to Make Lock Miter Drawers 7. A Better Table for a Drill Press 6. How to Stain Pine 5. Outdoor Finishes…

A simple case is elevated by a unique leg design and elegant suspension. Project #2203 • Skill Level: Intermediate • Time: 2 Days • Cost: $150 This was a real project of growth for me. I’ve written before about my woodworking journey being defined by life functionality over my desire to create interesting things. Even my first…

Tool: Whiteside Plus by Dimar Industrial Saw Blades Shop Now   Manufacturer: Whiteside MSRP: $76+ I had the opportunity to spin the newest blades from Whiteside Plus by Dimar. I thoroughly tested the Whiteside Plus dado blade in cabinet-grade plywood, both with and against the grain. The dado blade didn’t falter in sheet goods, but…

Planer-Puss After my friend Jason and I purchased a truckload of rough lumber, we headed for his garage workshop to plane the boards before divvying them up. All of Jason’s tools are on mobile bases, because he has to share the space with the family cars. So, as he horsed the planer into position, I…

Since I received my Benchcrafted Roubo workbench a year ago, my woodworking life has tremendously improved. My new and heavy bench (I wrote about it here and here) has 1” holdfast holes that can be fitted with the excellent Crucible tools ductile cast iron holdfast that Chris Schwarz makes. The 1” holes and the monumental…

To support a large panel while I drilled holes in the edge for dowels, I added a second sliding clamp jaw to a pipe clamp and clamped it to the edge of my workbench. -Steve Keller

Bringing an old hand plane back to life is simple to do, and will yield a top-not tool. When I build a project, I use a variety of “fancy” tools (readers’ words, not mine). Lie-Nielsen, Bill Carter, and Blue Spruce, amongst others. It never fails that I get comments about how “it must be nice”…

A 12-step program for regrowing forearm hair. I head through the main doors, down the stairs to the basement, arriving at the third door on the right. Like everyone else, I grab a cup of coffee before finding a seat. By the time the clock gets close to 7 p.m., the entire group is sitting….

Tool: BladeClean Shop Now   Manufacturer: Microjig MSRP: $99 Sharp bits and blades are the keys to getting clean cuts and crisp routed profiles. More often than not, what appears to be a dull blade can simply be a dirty blade. The new BladeClean from Microjig helps take care of all your blade cleaning needs…

I have two kinds of push sticks I use all the time. The first is the excellent Big Horn 10230 orange plastic push stick which is good for anything wider than ⅞” (otherwise, you’ll be risking grooving its sole). The Big Horn stick has a handy spring-loaded heel that adjusts to the thickness of the…

I own several routers and they all have thin wrenches that are awkward to hold. To avoid frustration, I made the handles thicker by housing them in transparent plastic tubing from the hardware store. To keep the tubing in place, I wrapped the handles with athletic tape first. –Serge Duclos

On this episode of the ShopNotes Podcast, John and Phil talk about the science behind woodshop worksurface usage and discuss what woodworking, Christmas gifts we have on our list. This episode is brought to you by Shaper Tools, makers of Shaper Origin, the handheld CNC router that brings digital precision to the craft of woodworking….

The elegant arched case of this tea cabinet is a great way to practice bent lamination and showcase some unique wood. Project #2216 • Skill Level: Advanced • Time: 3 Days • Cost: $150 If you’re like me, it’s difficult to imagine beginning the day without a piping hot cup of a caffeinated beverage. For some,…

Improve your results by understanding wood characteristics. Each species of wood has unique finishing characteristics, both positive and negative. To help you determine how to choose the right wood and get the best results when you finish your next project, I’ll explain those characteristics and sum them up in a chart that divides 11 commonly…

Tool: 9 1/4″ 36V Track Saw XSH10 Shop Now   Manufacturer: Makita MSRP: $542 As the owner of a sawmill, I have a variety of sizes of lumber that I work with regularly. Recently, as I’ve gotten into bigger pieces of live-edge lumber, I’ve found a need for a hand-held solution for cutting slabs to…

Both fast- and slow-growing wood present good opportunities. Wood selection is an important part of any woodworking project. I sometimes feel like I take it to an extreme, like I’m some kind of oak snob. Sometimes people see pieces I reject and they can’t understand what’s wrong with me. Too much twist, a bow here…

Some simple adaptations turn this 19th-century bench into a modern mudroom necessity. There is an old Shaker hymn called “Simple Gifts” that begins with this line: “Tis the gift to be simple.” This bench carries many of the qualities that the Shakers valued. The design is straightforward and driven by function, yet it’s also graceful…

If someone walked up to me and told me I wasn’t a very smart man, I’d have a hard time arguing with them. There are often times when I do something knowing full-well that the outcome isn’t going to be in my favor. For example, I was recently cruising my local online classifieds when I…

Tool: Card Scraper and Dual-Handle Burnishers Shop Now   Manufacturer: Blue Spruce Toolworks MSRP: $21.99 The very first hand tool that I ever purchased was a set of Lie-Nielsen card scrapers back when I was taking high-school shop. Boy, did I think I was hot stuff with those fancy scrapers. And to this day, I…

On today’s episode of ShopNotes Podcast, Phil, Logan, and John share updates on Popular Woodworking, Woodsmith Magazine, and now ShopNotes Magazine! Plus, join us for a discussion on woodworking tools and more! This episode is brought to you by Shaper Tools, makers of Shaper Origin, the handheld CNC router that brings digital precision to the…

I think my eyes are the most valuable tool in my bodily toolbox, so I’m trying to take care of them the best I can. I am not just talking about the importance of reducing screen time, intermittently gazing at a long distance outside the window, and eating carrots; although eye supplements and the Bates…

Knowing the techniques will help you, even if you aren’t doing the sewing yourself. For a woodworker, upholstery can be intimidating. It’s hard to know what you want, until you can clearly explain the finer points. Even if you have no intention of doing the actual upholstery work yourself, it’s helpful to familiarize yourself with…

This modified design builds off a classic Morris chair. Inspiration for the next project can come from many sources, but for me, all it took was a trip to an antique furniture dealer. Legacy Modern is a boutique dealer in Portland, OR specializing in arts and crafts furniture, and they happened to have an original…

It’s all made from one sheet of plywood. Space is at a premium in my small shop. Everything goes on wheels and is as compact as possible–including this miter saw stand. I made the stand quite strong and stiff, so it can withstand being pushed and pulled around my cracked and uneven concrete floor. I…

An ancient European tool that still has a place in the modern American shop. Editor’s note: This article originally appeared in the November 2008 issue of Popular Woodworking Magazine. Why should you own a bowsaw? Why not? You have many other tools that you use only when you need them. Seriously, if you make 18th-century-style…

Scientific Name: Fraxinus americana Other Common Names: Canadian Ash and American White Ash Growing Regions: Canada and United States Characteristics of Tree: A small- to medium-sized tree, about 50 to 60 feet in height, with a trunk approximately 2′ 6″ in diameter. Characteristics of Wood: A coarse but usually straight-grained wood with almost white sapwood…

I have a hard time throwing things away, such as these chucks from a couple of worn-out drills. To put them back into service, I bought a 3 ft. long, 3/8″ dia. threaded rod at the hardware store and cut it into two pieces, 12″ and 24″ long. I threaded the old chucks onto the rods and…

My son is seven years old, and so far, I have tried to refrain from proselytizing woodworking to him. My hypothesis, at least for now, is that the love for woodworking should come naturally and be cultivated with joy. So when Asher visited my one-car garage shop a few weeks ago and asked me if…

On today’s episode of the ShopNotes Podcast, John, Logan, and Phil discuss new books, a shop update, and the Christmas Project decision tree. Find all of the ShopNotes podcast episodes here.

Craft is a part of well-rounded college education. Editor’s note: This article originally appeared in the August 2018 issue of Popular Woodworking Magazine. I recently moved to Kentucky from Maine to head up the woodcraft program at Berea College. Most of the undergraduate students who join the woodcraft crew do so without having ever set…

This millwork technique can be used to make curved parts with accuracy and ease. Much of my recent work has been making period-appropriate arch-top sash windows for an historic building. They are 6 1⁄2‘ tall, with a 5’-diameter arch. In other words, they’re a bit larger than what you’d likely need for a furniture piece…

The bench hook is without question one of the most indispensable tools in my wood shop. The force of gravity and the force of using the tool up against a solid fence is all that it takes to keep the work from moving. It’s deceptively sophisticated and exceptionally simple to make. It’s a great choice…

On a crosscut sled, the fence must be absolutely square to the blade. Here’s a super-accurate method of testing for square. It makes errors easier to detect by magnifying them by a factor of four. The same method also works for a miter gauge, using smaller test pieces. Start with a piece of plywood about…

On the last ShopNotes Podcast episode before Thanksgiving, John, Phil, and Logan are gathered around the hearth to give thanks and discuss the cornucopia of woodworking topics of the day.

Dust-Free Display and No Hinges to Mount! Glass doors make a bookcase, but doors that swing on hinges are a pain to install. Ditto for doors that lift open and slide back—on a Barrister’s bookcase, for example. Regular sliding doors are much easier to install. In addition, they’re ideal for a bookcase designed to fit…

Welcome to the December to Remember 2022 Sweepstakes! Popular Woodworking Magazine and its sponsors will award one prize each day from November 25 through December 31. The prize pictured on each day in the calendar below is the prize offered for that day. To register for a chance to win each prize, you must enter…

If you recall, a few weeks ago, I wrote about the unexpected repair job I performed on one of our newly bought solid mahogany chairs (read parts one and two here). What I didn’t expect is that I would have to revisit one of our misfortunate chairs on such short notice – yet again.  This…

My crosscut sled is my “go-to” jig for precise, square cuts. Recently, I added this self-adhesive tape scale – called Peel-n-Stick Ruler Tape – that makes it even more efficient. You can buy this tape on Amazon or at most fabric stores. Peel-n-Stick Ruler Tape is non-metallic, and comes in a 1/2″-wide x 30′-long roll….

We’re interviewing makers from across the country. Today we’re featuring Sammy D, a woodworker and entrepreneur owner from Connecticut.  How did you get started woodworking? I began about eight or nine years ago when my (now)ex-husband bought a fixer-upper and, oh man, did we learn just how much of a fixer-upper it was! We laugh…

Countersink first, drill the pilot hole second. That may sound backward, but it’s the easiest way to ensure a perfect countersink.

My simple tenoning jig produces flawless tenons in minutes— even haunched tenons. The jig consists of a sled with a glued-on support block and a screwed-on sacrificial backstop. The sled and support block are flush on the work side and square. The backstop protrudes by the thickness of the workpiece, minus 1/16-in. Before using the…

Welcome to the 2022 edition of the Popular Woodworking gift guide! This year we’re featuring a ton of great gifts for woodworkers, no matter what skill level they’re at. Know your price point? Jump right in below, or keep scrolling if you’re just browsing for ideas. $30 and under • $30 to $100 • $100…

Apply a professional, quick-drying and durable finish at home. You may have heard of catalyzed finishes: pre-catalyzed lacquer, post-catalyzed lacquer and catalyzed or “conversion” varnish. These finishes are commonly used in industry and in cabinet and professional refinishing shops. But there’s no reason you can’t use them also. The primary advantages of catalyzed finishes are…

We’re interviewing makers from across the country. Today we’re featuring Trey Lord, a woodworker and entrepreneur owner from Washington, D.C.  How did you get started woodworking? Who were your mentors? Honestly just kind of picked it up, and never had a single mentor that I could name. I learned some here and there as a…

Scientific Name: Quercus Alba Other Common Names: Swamp Chestnut, Chestnut Oak, Overcup Oak. Growing Regions: USA, Canada and Mexico. Characteristics of Tree: A moderate- ly sized tree, it can reach a height of 100 feet with a trunk diameter of 3 feet in good growing conditions. Characteristics of Wood: A straight- grained wood that varies…

A Game of Thrones inspired coffee table meets a tragic (and ironic) end.

On this week’s episode of the Podcast, Phil and John give the latest update on the Woodsmith World and discuss the things in the shop we avoid doing.

Every good woodworking project starts with properly-dried wood that won’t cause you moisture issues in the future. And unless you want picking out wood to be a big guessing game—and a surefire hazard for your project—then it’s of the utmost importance to buy wood that’s been properly dried to the correct moisture content, usually in…

After Dave excavated the bowl and trimmed the end grain, he sanded the inner bowl and was ready to add one more element – a stabilizing leg that would level the bowl. As I mentioned last week, each of the crotch bowl arms had a different thickness, and once laid flat on a surface, the…

Here is my adjustable jig for ripping thin strips on a table saw. Used with a push stick and zero-clearance insert, it keeps my hands a safe distance away from the sawblade. The base is MDF that’s 3⁄4” thick x 6″ wide x 22″ long. The width of the jig keeps my hand away from…

Router table cabinets can be a waste of space. This compact, vise-mounted unit stores easily and is just the right size. I think it might have been seeing a $1,000 router table setup at a recent woodworking show (it’s very cool, but $1,000?). Or maybe it was realizing that our shop’s router table’s cabinet mostly…

On this episode of the ShopNotes Podcast, Phil, John, and Logan, are talking about transitioning your shop to cold weather work, an update on Logan’s new shop building, and some fun new tools and projects going on in the Woodsmith Shop. Check out all of the Shopnotes Podcast episodes here.

Scientific Name: Swietenia macrophylla Other Common Names: Honduras mahogany, Belize mahogany, Bigleaf mahogany, Mara, Acajou, Caoba. Growing Regions: Mahogany is found in Central and Latin America. The trees grow mainly in dry forests but can also be found in moist forests. Characteristics of Tree: These trees can have heights in excess of 150 feet and…

Last Memorial day weekend, I returned to Peters Valley School of Crafts to teach a Live Edge furniture-making class. Our class was on the short side; concise and intensive. My three students worked hard and completed their project short of applying a coat of finish before they left the Valley’s, as we call it, spectacular…

My contractor saw shares a garage with my car, so it’s stowed against a wall when not in use. It’s not an easy thing to drag into place when it’s time to set up for woodworking, so I decided to outfit it for wheelbarrow-style mobility. I screwed a couple sturdy non-swiveling casters to a stiff…

Learn how computers, software and CNCs can contribute in your shop. There are a lot of ways to do woodworking. For example, there’s more than a dozen ways to make mortises and tenons. The same is true for almost everything a woodworker does. For any given task, everyone finds a way to do it that…

Way back in 2020 our sister publication Woodsmith launched new podcast called the ShopNotes Podcast, which included then-Woodsmith editor Logan Wittmer. Logan has been in charge here at Popular Woodworking for over a year now, but we never got around to sharing those podcasts with you here. We’re finally remedying that now, with episode 134:…

Flying Sawdust Last summer, due to the heat, I covered my portable saw with a canvas tarp and retreated to the cooler air inside my basement shop.  For two months, the saw sat under the shed roof, unattended, until I needed to cut some boards that were too long and unwieldy to maneuver in my…

Before we start carving, here are a few basic carving principles. Stop cuts are cuts that protect areas you don’t want to remove. These simply sever the fibers and define shapes, allowing you to make cuts into them without cutting past them. Next, remember you can always take more off but not add it back….

An illuminating look at the life of a 19th century country cabinetmaker. Daydreaming in my shop, I’m imagining a warm summer day way back in 1899. Just after supper, Henry Lapp sits at a pine table outside a tavern on the Lancaster Turnpike, a few dusty miles past the long bridge over the Schuykill River….

I find cutting dowels on the band saw to be a hassle. For one thing, the blade can grab the round stock and twist it out of your hand if you’re not using a support cradle guided by the miter gauge. And if you’re cutting several dowels to the same length, you have to set…

If you spend any time in the turning community, you’ve probably seen this style of ornament before. The hollow urchin shells are available online (and in various species—the smoother ones are thinner and more delicate). The key to a good-looking urchin shell ornament is to make sure the finials are thin and delicate. Otherwise, the…

A notched batten is one of the best jigs you can make to help in hand planning. This simple thin hardwood strip has a hoof-shaped notch at its end and is used to prevent boards from shifting during planing. The way it works is pretty simple. First, tuck your board against the bench’s planing stop,…

Spring clamps are easily converted to miter clamps by adding swivel jaws. Remove the vinyl tips, and then hacksaw a 1/2″ long slot down the center of the metal jaws. Use needle-nose vise-grips to fold down the two halves of each jaw, and then drill a hole for a small bolt or rivet. To make…

The holidays are busy for most everyone, but there’s always enough time to knock out a project like this on your scroll saw. I sped up the process even more by buying 1/8” veneer instead of cutting it myself. Once you’ve created your template and get into a rhythm, you can make an ornament for…

Scientific Name: Prunus serotina Other common names: Black cherry, cabinet cherry Growing regions: The Eastern half of the United States, plus Arizona and New Mexico; and Mexico and Canada Tree Characteristics: Moderate size, reaching 70 feet in height, with a trunk about 20 inches in diameter Wood Characteristics: Heartwood varies from rich red to reddish-brown…

A few sample boards can save you from future finishing headaches. Finish manufacturers targeting the furniture industry and large professional finish shops provide a lot of information about their products. Unfortunately, the manufacturers who target amateur woodworkers and small shop professionals aren’t as helpful. In the end, we are often left to our own devices…

This versatile hand tool should be every woodworker’s first plane purchase. As a “professional woodworker” I often get asked what’s the best bang-for-the-buck tool by people getting into this craft. My response is always to ask if they have a good quality block plane. I know, it’s not the big, awesome aircraft carrier-like jointer plane….

I edge-band plywood shelves with solid wood, attaching the edge-banding with #20 biscuits. It’s no problem at all to hold the plywood shelf solidly while cutting the slot; that’s what bench dogs and an end vise do so well. But the edgebanding itself can be a little squirmy, either bending or rotating when held between…

From the Popular Woodworking premium video archives, Christopher Schwarz shows you how to build a simple pine bookcase using only hand tools. Watch: Preparing Rough Stock Download: Boarded Bookshelf PDF

Chris Schwarz demonstrates how to prep rough stock in this classic Popular Woodworking video.

Tool: R97801 18V SubCompact Drill/Impact Kit Shop Now   Manufacturer: Rigid MSRP: $199 (includes two 2.0Ah batteries, charger, carrying case) The tool Rigid’s lineup reinvention continues with the R97801 18V SubCompact Drill/Impact Kit. The kit includes their new 18v 1/2″ SubCompact brushless Drill/Driver and new 18v SubCompact Brushless Cordless Impact Drill, plus a charger, two…

These five specialty chisels will be the perfect compliment to your bench chisels. The amount of woodworkers that I meet that don’t have a good set of chisels nearly floors me. With the work I do, I couldn’t survive without my sharp set of bench chisels. Between fine-tuning joints, paring waste, and cleaning up problem…

The history of Popular Woodworking has been a long one. Starting nearly 45 years ago as Pacific Woodworker, Popular Woodworking has since been a trusted source for woodworking information. The pages of Popular Woodworking Magazine have been filled with projects, techniques, tool reviews, shop tips, and more. As the digital age grew and matured, we…

A sharp pencil is a must for accurate work, but having a pencil sharpener permanently mounted in one place isn’t always ideal. The further away I am from my pencil sharpener, the less likely I am to use it, until my pencil is really dull. I removed my pencil sharpener from its permanent location on…

Planing stock to fit standard dados is much easier than trying to find the right chipper and shim combination to fit the dado to your stock. I cut five grooves in a scrap of plywood, using only the blades and 1/8″-thick chippers – no shims or thin chippers – from my dado set. As I’m…

Most of the clamps in our woodworking arsenal are designed to produce tons of pressure per square inch. While we use them to hold pieces over the workbench, close joints, or keep glued parts from moving while the glue dries, these heavy cast iron (or steel) clamps are not very handy when dealing with narrow…

Make your own copy of this precision vintage tool. Even after two years of working alone, I can still hear the visitors to my museum shop where I worked for 20 years: “My grandpa was a carpenter….” It’s a line I heard a lot. I used to wish for a secret button I could step…

An ideal project for learning how to make a bent lamination. A Mouse needs a nice home too, doesn’t it? At least, that’s what a friend had in mind when she asked me to design a little house to cover a mouse-chewed hole in her baseboard. She wanted to turn a lemon into lemonade, I…

No matter what your style of woodworking, you need a basic set of hand tools. Here’s where to begin. When I came to America, I had a lovely wife, two suitcases and 50 bucks. Oh man, where do I start? Everybody needs a basic tool kit, especially if you want to do woodworking. I had…

Building Your Canteen Read part 1 here Materials 1⁄2″ thick lumber – 48″ long 1⁄4″ thick plywood – 10″ x 20″ 1 each, 2″ wide cotton/linen carrying strap 1 each, 2″ strap buckle (optional f/ carrying strap) 2 each, 3 1/2″ long x 1⁄2″ wide leather pieces or steel strap 1⁄2″ leather banding or steel…

Occasionally, I like to veneer my own cabinet doors. Like many small-shop woodworkers, I do the job by covering the veneered face with a platen, then applying clamping pressure onto the work via hardwood cauls that extend across the platen. The cauls are slightly crowned on their bearing edges to better transfer clamping pressure to…

A well-equipped shop will have a variety of clamps for different situations. Here’s our favorites. I think that you’ve probably heard the saying that “a woodworker can never have too many clamps.” Heck, you may have even used that as an excuse (or affirmation) about buying additional clamps. I won’t tell. However, I feel as…

Designing Your Canteen Read part 2 here I initially started my search of how to make a wooden soldier’s canteen of the revolutionary war period, as most folks do nowadays, with a Google search. You will get everything that you probably don’t want and little on the subject except for the sutlers who advertise and…

Making long, perfectly straight cuts with handheld power saws, such as jigsaws and circular saws, can be a real challenge. They aren’t difficult when a straightedge is used as a guide, but putting that straightedge in the right place can be. With kerf jigs, you can set up long cuts in seconds. Here’s how to…

Egg-oh! My fiancé and I planned an April wedding. To celebrate our marriage, I decided to turn a very special Easter egg. In addition to segmented rings of maple and ebony, this egg would have a laminated band that matched our wedding colors. Tiny bells placed inside the egg’s hollow center would mimic wedding bells…

The last two repair remedies this chair needed before its inauguration into productive service life were reinstalling it with the old leg brackets and creating and installing a set of new corner blocks. The old quarter-circle leg brackets were originally connected with the same kind of inferior screws that I talked about before. So I…

  Every now and then, a new tool hits the marketplace that changes the way we work. In the last decade or so, CNC routers have been one of those tools. Love them, hate them … want one, don’t want one. Whatever your viewpoint is, you can’t deny that they truly open up a lot…

The beauty of utility: coarse and fine combined. Editor’s note: This article originally appeared in the April 2018 issue of Popular Woodworking. One of my favorite pieces of furniture is a chest of drawers I bought at an antiques store in Reading (the English town, not its Pennsylvanian equivalent) circa 1984. At least a century…

I needed an easy-access storage unit that wouldn’t take up a lot of room but would hold a large number of tools. My solution was a wall-hung tool cabinet with slide-out vertical pegboard drawers. I used 2′ x 4′ sheets of pegboard and a sheet of 3⁄4” oriented strand board (OSB). The outside dimensions of…

An easy interlocking joint begets great strength and style.

A furniture maker visits the Pleasant Hill, Ky., community and unearths a fair number of surprises (nails!) about Shaker joinery. Editor’s note: This article originally appeared in the December 2005 issue of Popular Woodworking. If you’re planning to stay at the restored Shaker Village at Pleasant Hill, Ky., I have some advice: At dawn, after…

This simple jig enables you to cut accurate tenons and slice very thin pieces. I use a flush-cut saw because it has no set to its teeth and, therefore, won’t damage the jig. Plus it leaves a smooth surface. The only requirements for building the jig are a flat baseboard, such as Baltic birch plywood,…

Bleeding, blushing, blotching, orange peel and fish eye. The basics of wood finishing are really quite simple: You use one of three tools – a rag, brush or spray gun – to transfer a liquid stain or finish from a can to the wood. Finishing becomes more complex when problems occur. Here are five common…

Learn a straightforward approach to creating stunning details. I come to the field of woodworking with an unfair advantage. I grew up in a family jewelry business and did a lot of detail work from an early age. So it’s no surprise that when I started making furniture I was drawn to the detailed work…

Planing or scraping parts with angled or mitered ends is tricky. Bench dogs will damage a crisp corner, and clamps get in the way. To hold the work, I use an over-sized bench hook with a new twist: a layer of 3M’s grip tape, made for slippery sidewalks and steps. The grit doesn’t mar the…

One of the more disappointing joining methods that miserably failed due to the traumatic fall (or jolt) before the chair had been placed in its shipping box was the leg-to-rail and rails to cross rails connections. These joints were only glued and stapled together (A, below), which is a poor solution. Ideally, these joints should…

Solutions to a baker’s dozen of common finishing difficulties. It’s easy enough to provide instructions for applying finishes. But in the real world, things go wrong; problems occur that you have to deal with. With the combined goals of defining the problems, providing ways to avoid them, then fixing them after they occur, here are…

  A sharp reminder and remembrance of a life cut short. Editor’s note: This article originally appeared in the October 2014 issue of Popular Woodworking. A chisel roll is an unlikely time capsule. Untouched in the three years since his death, the green canvas Ian salvaged from a discarded patio umbrella has protected his tools…

My shop may appear rustic, but you won’t find a dirt floor or antique machinery inside. Editor’s note: This article originally appeared in American Woodworker #146. In fact, my friends all make fun of me for having a shop that’s so nice, someone could actually live in it. One friend even asks if he has…

Tool: PCL401 18v ONE+ Cordless 1/4 Sheet Sander Kit Shop Now   Manufacturer: Ryobi MSRP: $109.97 (includes 4.0Ah battery, charger, 3 sheet of sandpaper) The tool Ryobi’s new 18v ONE+ Cordless 1/4 Sheet Sander runs at 14,000 orbits per minute and features onboard dust collection. The kit includes a 4ah battery, charger, and three sheets…

A coping sled is a must-have accessory for router table work. It helps you hold a narrow piece, such as a door rail, perpendicular to the fence and backs up the cut to prevent blowout. At least, it’s supposed to. On my sled, the backup piece is an integral part. Once you’ve cut one profile…

Create artistic signs the old-fashioned way. You can churn out lettered signs by the dozens with a router and a set of letter templates or produce them by the hundreds with a CNC machine. So why use any other method? Because routing with letter templates limits font choices and letter sizes; and CNC equipment is…

This light-duty clamp is ideal for small parts-and easy to make by the dozen. All you need are a couple wood scraps, a rubber band, and a short piece of dowel rod. You can vary the pressure by changing the position of the dowel or the rubber band and how many times you wrap it….

Cut perfect circles up to 4′ across! Have you ever tried to cut a circle on a bandsaw, freehand? It’s quick, but it sure isn’t exact. Dollars to doughnuts you’ll get flat spots or bumps that are a pain to sand out. Big circles are really tough to get right. Fortunately, there’s a clever solution….

Even with a zero-clearance throat plate in my tablesaw, a thin cut-off slips through now and then. These pieces can clog a vacuum hose or damage the blades of a dust collector.  I made a trap to catch them by attaching a piece of hardware cloth inside my saw, in front of the dust port….

My course of action with any repair, restoration or conservation is: Do No Harm. That is, I try to deal with the essential structural, finish, hardware, etc. issues without forcing changes on the piece’s elements who are otherwise still integral and functioning. In the case of this chair, I set my course of action like…

Tool: Tool Organizers Shop Now   Manufacturer: Tool Hangerz MSRP: $6.99+ Pegboard and slat wall organization have been a staple in shops for years. In my shop, I utilize a slat-wall system for most of my power tool storage. In the past, I’ve needed to make custom holders for many of my tools, due to…

In the world of home-shop dust collection, dust collectors come in (basically) two flavors — single stage and two stage systems. A single stage system is what most of us are familiar with. These are the dust collectors that wheel around the shop and have a blower motor connected to a collection area. The collection…

Watching an expensive router bit roll onto the floor is a heartbreaking experience. In the middle of a project, it can be a disaster. I drilled a few 1/2” and 1/4” holes in the edge of a piece of MDF and fastened it to the back of my router table’s fence. In this nest, I…

A little bit of carving and gilding on the rim of this bowl transforms it from a nice piece to an extraordinary one.  A step away from your ordinary bowl, this cherry bowl with a carved rim is subtle yet powerful. The simple ogee curve on the bottom of the bowl makes it lovely to…

Tool: FitFinder 1/2 Gauge Shop Now   Manufacturer: MicroJig MSRP: $34.99 Dialing in a saw blade, router bit, or other cutting tool to make a cut exactly half the depth of stock seems like a simple task. However, if you’ve ever spent time dialing in a dado or rabbet depth or test fitting a lap…

New hardware is often way too shiny for my taste, so I chemically “age” it. If the metal is raw steel, I use standard gun bluing. But if it’s plated with zinc, I turn to Super Blue, a double-strength bluing.  Super Blue gives zinc-plated hardware a beautiful copper-brown patina. Super Blue also works on highly…

Quicker than starting from scratch, and you don’t waste any material. Editor’s note: Nancy Hiller passed away on August 29th, 2022 after a long battle with cancer. In honor of her memory, we will be sharing some of our favorite contributions from her over the years. This article was originally published in the Popular Woodworking…

Chisels don’t wait to get dull until you’ve finished a job—do they? The trick is to keep them sharp while you’re working. Rather than pull out my stones to renew an edge, I keep a piece of MDF charged with honing compound close at hand. It works just like a leather strop—only I skip the…

Drawers are more practical than doors for most kitchen base cabinets. Here’s a quick guide to converting a cabinet from doors to drawers. Editor’s note: Nancy Hiller passed away on August 29th, 2022 after a long battle with cancer. In honor of her memory, we will be sharing some of our favorite contributions from her…

This sandpaper storage system is about as simple as it gets. It’s just a stack of folded envelopes bound with a big rubber band. Each envelope is marked with a grit number. A thin piece of wood on the bottom of the pile keeps the envelopes flat. Standard letter-size envelopes work well. Fold and tape…

Use this simple, strong method for constructing kitchen cabinets and other built-ins. Editor’s note: Nancy Hiller passed away on August 29th, 2022 after a long battle with cancer. In honor of her memory, we will be sharing some of our favorite contributions from her over the years. This article was originally published in the October…

To mark the exact center of a board, I measure an equal distance from both ends and make two marks. This distance is just an approximation—it doesn’t matter if it’s longer or shorter than exactly half the  length of the board, as long as the marks are reasonably close together. Then I just split the…

One piece of wood and a lot of bamboo skewers do the trick to make this simple and fun knife block.

Tool: The Original OmniSquare Shop Now   Manufacturer: Omni Tool Works MSRP: $29.95 This clever and inexpensive milled aluminum square functions as a try square, miter square, bevel square, T-square, combination square and (in a pinch) a compass (the compass function would work better were there a groove on the end of the blade in…

A few weeks ago, my spouse purchased two Faux bamboo Chippendale mahogany chairs for our dining table. The chairs were a reproduction of a Victorian furniture style and meant to match the interior look he and the decorator intended. Advertised as made of solid Mahogany but surprisingly finished in “Stained walnut,” I wasn’t sure what…

HOUSE OF DUST To keep airborne dust from getting into the house, I bought a dust collector for my basement workshop. I wanted to start with a clean slate, so I decided to rid the shop of a decade’s worth of dust that had collected on the ductwork, pipes, lights, shelves, and so forth. I…

Here’s a quick way to glue up a mitered frame of any size using only two clamps, with no worry that the frame will shift out of alignment. You’ll need two 1″ x 1″ hardwood bars (make them whatever length suits your needs). Fasten a 1″ x 1″ x 2″ fixed stop block to one…

A throwaway wooden ruler prevents fatal errors when dovetailing. The No. 1 mistake made by first-time dovetailers has nothing to do with sawing or chopping – the obvious choices. Instead, I’ve found that most fatal mistakes happen at the point where the shape of the first half of the joint – the tailboard or pinboard…

Tool: 8240 Cordless Rotary Tool Shop Now   Manufacturer: Dremel MSRP: $99 (includes 2.0Ah battery, charger, storage case, and several accessories) Dremel has been a whirlwind recently, releasing several new models and updated old ones, most recently the new and improved 8240 High-Speed 12V Cordless Rotary Tool. The 8240 slots nearly perfectly between the flagship…

A gifted teacher preserves and shares the legacy of James Krenov. Editor’s note: This article originally appeared in the June 2017 issue of Popular Woodworking Magazine To reach the Inside Passage School of Fine Cabinetmaking, you head northwest from Vancouver, B.C., leaving behind the glass-towered city to board the ferry at Horseshoe Bay. Pull up…

Here’s a quick way to get all the dust out of your machine’s nooks and crannies. Most shop vacuums have one port for vacuuming and a second port for blowing. Hook up a hose to each port, then blow and vacuum at the same time.  –Chad Stanton

Some years back, when the company I worked for relocated out of state, I lost my job. While hunting for a new position and feeling a bit down, I visited a shop that sold used woodworking machines. I found a little pick-me-up there in the form of a #700 Goodell-Pratt bench lathe, made in the…

My son Asher likes gardening. He loves digging, planting, harvesting, and building makeshift bug habitats for earthworms, beetles, moths, and ants. A few weeks ago, he asked me if we could make a solitary bee hotel for our garden’s bumble bees. I wasn’t sure what a solitary bee hotel was, so I researched and found…

Tool: Glue Pot & Tabletop Warmer Shop Now  Manufacturer: Powermatic MSRP: $39.50 This stainless steel replica of a late 19th-century double-boiler cast iron glue pot from Landers, Frary & Clark is both cute and useful – despite its diminutive size (3″ diameter x 23⁄8” height). The outer pot holds 2 1⁄2 fluid ounces of water…

Built to move (and to last), this piece blends classic proportions and clean lines. When the British Empire began taking over the world in the 18th century, one vexing problem at its tropical holdings was the monsoon season. When it hit, applied carvings and ornaments fell off the furniture, or the glue was consumed by…

Modern hardware and techniques update this Tage Frid-inspired bench. Scandinavian- or Continental-style workbenches are the vinyl LP records of the woodworking world. These iconic benches have never left the scene. A few are classics and others are the flavor of the month. Some benches in this style are masterworks and some are poor approximations of…

Designer and builder of elegant but simple iconic furniture. Editor’s note: This piece was originally published in the December 2009 issue of Popular Woodworking in memoriam of Sam’s passing that year. Sam Maloof is the reason I became a furniture maker. I used to teach shop in the early 1970s. The Portland (Ore.)Public Schools maintained…

Shop-made hardware and precision joinery are the foundation for this Danish-inspired folding seat. Weave the seat: Paper Cord Weaving Download: LoungeChairPlans PDF Danish furniture is making a comeback these days. It’s been a favorite of mine from the moment I discovered the style. It had all the hallmarks I wanted in furniture: simple, beautiful design…

Simple Danish ‘planflet’ weaving produces eyecatching results. Build the chair: Modern Lounge Chair Download: Full-size patterns for planfletseat and back weaving PD Danish paper cord is three-ply, twisted paper, a strong material that Hans Wegner used on his now-classic CH25 lounge chair – a piece that inspired my chair. Previously, I showed you how to…

Impossible? No. Impossibly easy. If architect and furniture designer Alvar Aalto (Finland, 1898-1976) is considered to be one of the founding fathers of modern design, then Eileen Gray (Ireland, 1878-1976), who shared his profession and time on Earth, must be a founding mother. For my ribbon table, I borrowed design elements from his sensuous bentwood…

Through teaching, this master craftsman’s work lives on. Learn more about the work and influence of Tage Frid.

Many woodworkers have mixed feelings about modern design in woodworking. Traditional style plans outsell our modern furniture plans by at least 3:1, and the appearance of modern furniture in our magazine is sporadic at best. Take a look at current home furniture trends though, and modern is all the rage. Whether is Mid-Century Modern, Scandinavian,…

I was browsing Houzz recently for some exterior renovation inspiration recently when I stumbled upon an address planter that I liked. Wanting to learn more, I followed the product link where I found it was going for an eye-watering $150 on West Elm. I found a handful cheaper on Etsy, but I wasn’t about to…

Not everyone’s ready to tackle hand-cut dovetails. Here’s how to get the most from your router and jig. Dovetails are prime joints. Long history, great appearance and cachet. Used in boxes, drawers and carcases. But for many woodworkers, cutting dovetails the traditional way – with saw and chisels – is an insurmountable challenge. If you…

Elegant results from a humble beginning. Thin strips of wood littered the shop floor after I completed the doors for a custom kitchen. Throwing these “toothpicks” away didn’t seem right, but neither did storing them. So instead I used them to build this great little wine rack. It stores up to 15 bottles of wine…

Four short (but crucial) finishing subjects. What follows are four concise – but important – finishing topics about which you’ve likely wondered. 1 – Metamerism Most of us have experienced a situation where we finish a project in our shop or garage to the exact color we want, only to discover that the color isn’t…

Drawer Helper Desperation is the mother of invention—isn’t that how the old saying should go for woodworkers? I invented this device when I realized that the drawers in my new armoire tipped down way too much. Two of these helpers, one at each corner, now keep each drawer level when opened. They act as stops,…

Five years ago, I wrote a blog entry about the brass mallets I use for joinery. I mentioned the Canadian-made Veritas Mallet, a compact tool that weighs 17.6 oz (500gr) and costs $39, and a Taiwanese-made mallet heavier than the Veritas and weighed 23 oz (653gr). I bought the Taiwanese mallet for our school’s woodworking…

DeWALT is recalling nearly 1.4 million miter saws for a potential safety issue. According to the CSPC “The miter saw’s rear safety guard can break or detach, posing an injury hazard due to projectiles that can strike the user and bystanders and a laceration hazard to the user who could come into direct contact with…

An Homage to the Past by Embracing the Present.  Over the years it has become apparent that all projects are not created equal. Although, they all seem to come with their equal share of challenges and complexities. It never fails, no matter how much preplanning is implemented, there always seems to be an issue that…

Resawing can be a wild ride. You never know exactly what’s going to happen when you cut open a board! Just getting your tablesaw or bandsaw to work right can be an adventure, too. Resawing often pushes those machines to their limits. If you’ve tried resawing, and have had only had limited success, I hope…

In Conversation with Plane Maker Karl Holtey. Editor’s Note: This article originally appeared in the December 2020 issue of Popular Woodworking Magazine. In 2015, acclaimed hand plane maker Karl Holtey announced his impending retirement and was working on the 984 panel plane: what he intended to be his final production run of hand planes and…

When I crosscut hardwood plywood, I use an old technique to minimize tearout on the bottom face. I simply make two passes with my general-purpose blade. After setting the rip fence, I cut a shallow groove, no more than 1/32 in. deep. Then I raise the blade and cut all the way through. Cutting plywood…

Practice Traditional Building Joinery on a Smaller Scale Project #2104 • Skill Level: Advanced • Time: 2 Weeks • Cost: $300 During my 14 years living in Europe, I marveled repeatedly at how these beautiful timber framed structures had withstood the test of time—I remember one awe-inspiring timber framed house near Wiesbaden, Germany, with a placard on…

Tool: QuickSet Work Bench TB-WB700 Shop Now   Manufacturer: ToughtBuilt MSRP: $99 Space in my shop is always at a premium, especially work surfaces. Most of the permanent counter space is reserved for the various tools I’m testing, and my assembly table is almost covered with stuff from the latest woodworking project. So if I…

Tool: Sure-Foot F-Style Clamp Shop Now   Manufacturer: Rockler MSRP: $19.99+ There are few tools that couldn’t use an improvement or two—even the humble bar clamp. Rockler thought of a few improvements when coming up with their Sure-Foot F-Style Clamps. First, Rockler has added 1-1/2″ wide feet to the clamps. When stood on edge, the…

One of the first tools many get when embarking on our journey into woodworking is a 12” (300mm) combination square. This American innovation is one of our toolbox’s most versatile marking and measuring devices. However, the relatively heavy cast iron and steel combi square is not a tool you carry with you as you move…

The dust collection port on my sliding miter saw missed a lot of sawdust, so I added an additional port mounted directly behind the blade. The port is a piece of 3-in. ABS pipe that’s cut at 45 degrees to create a wide mouth. The pipe is shaped to fit behind the saw’s swiveling table,…

Why are you working harder than you need to? Sanding is boring. It’s boring to watch, it’s boring to do, and I find it boring to write about. But myths are fun to write about, and there are some big ones suggesting that sanding to a very fine-grit sandpaper produces better finish results. So here…

Make this traditional design with a router and plug cutters. Line and berry inlay is an old American tradition. There are many variations of the design, but all consist of a series of circular arcs made with thin wood, called stringing, which often terminate in round discs, or berries. Back in 18th century Pennsylvania, where…

Instead of making disposable inserts for my drill press table, I found that it’s faster and cheaper to make disposable fence/table assemblies. I can use the entire surface of my disposable tables, so I get more life from them. First, make a 3/4” x 16” x 20” base for your drill press table and bolt…

Sometimes a little talking-to (and video surveillance) is all it takes. I have noticed three things about tools and kids. Kids can find tools even if it requires tunneling under the garage wall. Kids can claim complete innocence when asked why tools are missing. Two days after the tools go missing the same kids manage…

Tool: Detail Rabbet Plane Shop Now   Manufacturer: Veritas MSRP: $72.50 Years ago, I bought my first rabbet plane, a Clifton 410, to get me out of a jam. My bread and butter work was repairing antiques, and I needed a particularly narrow rabbet plane (the Clifton is only 11/16″ wide) to repair some drawer…

Learn how to turn a classic wooden baseball bat. This timeless project is a great opportunity to practice your turning skills.

A piece of thick plate glass is dead flat and it’s easy to use to align standard jointer knives that have gib screws. A couple of rare-earth magnets secured to the glass with double-sided tape keep it flat on the jointer’s outfeed table. Two more magnets on the glass over the cutterhead serve as an…

Pocket screws are a wonderful thing. They’ve been used to build furniture by everyone from Shakers to Makers. However, using the proper pocket screws in your project is the difference between having a project that’s locked together tightly or one that will strip out, loosen up over time or poke through the side of your…

The summer is here in earnest, and with it came the rising humidity. Humidity and ferrous-based metals such as carbon steel and cast iron don’t get along that well, and the result of the turbulent relationship between the two is rust.  I try to prevent rust infestation by covering my tools and machines’ exposed surfaces…

A slick technique makes the divided-light door a snap. In 2008, I built a contemporary maple chimney cupboard to hold towels in my bathroom. Eight years on, I decided it was time for a matching medicine cabinet – in large part because the house I recently bought has solid masonry walls, so I needed a…

When a family friend recently visited my new cabinet shop, he commented, “Your dad and grandpa would’ve loved this place. It wasn’t always like this!” He meant that although both men were pro woodworkers at various times in their lives, neither ever experienced the pleasant working conditions, robust tools, or the wide variety of materials,…

I use biscuit joints in lots of small projects, particularly for joining rails to legs. I usually reference from the bottom of the plate joiner rather than use its fence. When I want to make an offset joint, I cut the slots in the rails first. Then I add a large shim plate to the…

A single cable provides 120-volt and 240V service. Every article I’ve seen describing the wiring of a shop for both 120 volts and 240V uses separate cables for each voltage, which is a significant waste of time, effort and cable. Here I describe how a single cable can be used to provide both 120V and…

Some of the most common questions we get are about finishing. How do I get a better finish on my project? What’s the easiest finish to apply? What’s the most durable finish? Unfortunately, finishing almost always ends up being an afterthought, when in reality, it should be one of the first things you think about…

Like many woodworkers, I own a basic half-blind dovetail jig, which I use only occasionally for making utility drawers. During the interim, I tend to forget the setup procedures and spacing required to create those elusive “perfect” dovetails. To help refresh my aging memory, I made up a full-width sample joint that I can refer…

They’re cheap! All you need is some PVC and plastic laminate. A central dust collection system is a big improvement to any shop, but the cost can really add up. With commercial gates going from $4 to over $50 each, building your own can help lower the bill. I make my own gates from a…

To conclude this series of entries about lapping/flattening the soles of metal planes (read them here #1, #2, #3, #4), I wish to share some information about the precision tools I use.  The difference between Straight Edges and Rules The primary tool I mentioned throughout this series was the straight edge. I use it to…

Rare earth magnets make really slick hinges for small boxes. The lid on this ring box pivots on two hinges made from 10mm magnets—nothing more. Each hinge is composed of two magnets: one is glued to the box’s side; the other is glued to the cleat under the lid. The cleats are carefully positioned so…

[Updated July 13th 1:20 CST) Amazon Prime Day is here, and we’re rounding up the best deals for woodworkers! Keep checking in throughout the next two days as we update the list! Lightning Deals: CNC Spoilboard Surfacing Router Bit, 1/4″ Shank 1-1/2″ Cutting Diameter JET JJ-6HHBT, 6-Inch Helical Head Benchtop Jointer (718600) and Universal Benchtop…

Here are some finishing tips I hope you find of value. They are arranged in roughly the order of the typical finishing steps. Sand Oil Finishes Wet It’s not at all necessary to sand wood to very fine grits with oil finishes to get very smooth results. After sanding the wood to about #180 grit,…

When I’m sanding pitchy wood or removing old finish, my sandpaper gets really gummed up and I can’t get it clean with the rubber eraser-type cleaner. I used to throw it away and buy more. Now, I pour some resin cleaner (for cleaning saw blades) in a glass jar and soak the sandpaper overnight. You…

Meet Reid Schwartz: artist, interested human, maker of tools, worker of wood and restorer of old things Crooked Knives & Curved Lines A canoe is a study in curved lines. The curves allow it to slip silently through water almost without effort. Even the few parts that are straight, like thwarts (cross braces), are rounded…

Tool: 18V ONE+™ 5″ Random Orbit Sander PCL406B Shop Now   Manufacturer: Ryobi MSRP: $59 (bare tool with 3 sheets of sandpaper) Usually, the first steps of reviewing a tool are taking it out of the box, charging the batteries, then photographing the tool while it’s still in pristine condition. However, the new Ryobi 18V…

Off-the-rack moulding and packing tape make this project easy. A shopping trip to the pre-cut moulding section at Lowe’s was the beginning of my tray design. I had a general idea of what I wanted to make – a shallow tray without handles to transform my ottoman into a once-in-a-while coffee table. There were extra…

We take a look at six drills to see what sort of progress these tools have made in the past decade. There was a point in time when drill comparisons were ubiquitous in the pages of this magazine. There was an almost comforting familiarity in seeing the latest and greatest put to the test every…

Hole saws provide an inexpensive way to bore large holes, but they have a maddening tendency to clutch the drilled disk afterward. I’ve found that the best approach for removing a stuck disk from the saw is to clamp it in a vise, then drive a couple long drywall screws into it at opposite sides…

Read Part 1, Part 2, and Part 3. The #8 Record plane I bought a few years ago was the most prominent, heaviest, and the longest plane I have ever lapped; it was also a plane for which I devised a lapping system that speeded up the process significantly. Although made by a prominent British…

Tool: M12 Fuel Brushless Drill/Driver 2503-22 Shop Now   Manufacturer: Milwaukee MSRP: $169.99 (Includes charger, hard case, 2ah battery, and 4ah battery) We don’t tend to perform drop tests on our tools. Well not intentionally at least. But if we did, I would be more worried about damaging the ground than damaging the Milwaukee 2503-22….

Tool: Dust Deputy 2.5 Plus Cyclone Separator Shop Now   Manufacturer: Oneida MSRP: $79.95- $199.95 In the shop, most of us use a variety of dust collection methods. For larger, stationary power tools, a dedicated dust collector is the best bet. The high CFM and static pressure can handle the large amounts of dust that…

I needed a way to lift pieces off the surface of my bench for finishing, so I made some 3/4″ x 2″ x 3″ blocks and inserted 1/4″ x 1-1/4″ dowels into them. Here’s the bonus: I discovered that if I fastened a piece of peg-board on top of my bench, I could tap the…

Blacksmithing is a hasty sport. Unlike woodworking, where you can step back and contemplate a cabinet’s lines or run your hands over a planed surface to check its smoothness, working with hot iron means moving fast. You’ve only seconds before the malleable, bright orange steel has faded nearly to black, and any further hammering is…

I’ve dried my own lumber for years, but I always had a problem getting enough weight on top of the stack, to keep the upper boards from warping. Here’s a solution: Use clamps made from threaded rods. Start building the stack by placing short pieces of 2×4 on your shop’s floor. Next, place 2x4s across…

A better understanding of what causes grain raising will help you manage it. Our finishing expert Bob Flexner explains this phenomenon and how to deal with it.

Cutting your own dovetails is a right of passage for many woodworkers. Many out there find it intimidating when they first start though. Here are a few techniques that will help you out (or help you improve the skills you already have). 1. Cut By Hand When dovetailing by hand, be bold. Don’t bother with…

Tool: 12v Cordless 3/8 Drill/Driver Shop Now   Manufacturer: Hercules MSRP: $39.99 (bare tool) + $34.99 (charger) + $24.99 (battery) The Hercules 3/8 12v drill isn’t the flashiest, most high-tech option on the market, and that’s not a bad thing. The motor isn’t brushless, there’s no fancy clutch technology, and you have to buy the…

In previous entries, I explained how to lap short-bodied planes using diamond stones and sandpaper rolls (click to read parts 1 and 2.).  This entry is dedicated to lapping larger planes and explaining how to avoid inadvertent convexing of the sole while lapping it.  When dealing with longer and broader planes, we have to spend…

Safety is the #1 goal in woodworking. June is national safety month, so we’re covering some shop safety best practices. Learn about avoiding hazards while woodworking, as well as the essential equipment to protect yourself. Sponsored by RZMask: https://rzmask.com/

A single length of framing lumber will help you hone your skills with a spokeshave, a drawknife and a block plane. It was a bright summer’s day in 1993 at historic Strawberry Banke in Portsmouth, N.H. My wife, Sally, and I were unexpectedly in town and noticed a craft show and demonstrations on the green….

Tool: 12v Brushless Drill Shop Now   Manufacturer: Hoto MSRP: $149.99 (Includes internal 2 ah battery, charging cable, 8 drill bits, and 10 screwdriver bits) I’m sure many of you out there, especially the ones that haven’t had their morning coffee yet, are wondering what the heck they’re looking at. Is it a massage gun? A…

A chairmaker explains his fascination with the ancient art of blacksmithing and being able to make his own woodworking tools. It was April of 1986, and I’d just arrived at a craft show up a long dirt road, an hour’s drive into the redwood-covered mountains of Northern California. I was setting up my treadle lathe…

Tools solve problems in wood. Hand tools bought just to collect do not serve you well. But tools bought when you need them will serve many projects to come. Don’t hesitate to buy a good hand tool suitable to the task. The tools mentioned here actually stand a chance of being useful in the hands…

Whenever creating small pieces that include a routed detail of some sort, it’s best to do the routing on the larger “parent” board, and then separate the small piece from the larger. However, this isn’t always possible, and you may find yourself needing to rout a small piece. The question, of course, is how to…

Shocking Taste I turned on my shop vac to clean up the pile of sawdust that had accumulated while I ripped some pine boards for a cabinet. I live in Colorado, where the air is always dry, and my shop vac isn’t high tech, so occasionally I get zapped by a static-discharge shock. This time…

Chris Schwarz shares some handy, nearly-forgotten handsaw tricks to use in the shop.

Tool: 12v MAX Brushless Drill/Driver DCD701F2 Shop Now   Manufacturer: DeWalt MSRP: $149 (Includes charger, case, and two 2ah batteries) I’ve written before about tools being unobtrusive during use, and the DeWalt DCD701F2 is an exemplary example of that philosophy. If you asked me to name the standout feature it has over the competition, I wouldn’t…

Not a day seems to go by without something rising in price, so it was a bit surprising to hear that Metabo HPT was actually going to be lowering the prices of some of their 18V cordless nailers. One of them, the NT1850DF is dropping a whopping $70. The full list of models and their…

Different finishes look different on different species. There are many reasons to choose one finish over another. Usually the most important is for protection and durability – how well a finish protects the wood from moisture and how resistant the finish is to being damaged by coarse objects, heat and solvents. Other significant factors include…

I have long used my car’s scissor jack for house and shop projects including lifting a settled deck and leveling workbenches. And when I needed to install a new set of cabinets in my shop, I realized that a pair of these jacks would be perfect for positioning and leveling them. I picked up a…

Get clean cuts and a nice finish from a challenging piece of material. A live edge (or natural-edge) bowl is one of the iconic forms of modern woodturning, and it is still a great way to show off a beautiful piece of wood. It’s also a good test of your developing turning skills. Good tool…

Tool: 12v Brushless Drill/Driver GSR12V-300B22 Shop Now   Manufacturer: Bosch MSRP: $129 (Includes charger, case, and two 2ah batteries) Shopping for a drill is often an exercise in compromise. You have to choose between 12v or 18/20v, how many batteries you need, and strike a balance between comfort and overall power.  At only 31.5 oz…

Last week I talked about the diamond stone technique for lapping the soles of small block planes. This week I will talk about another popular method – using abrasive tapes over a flat surface.  Sometimes the condition of the plane’s sole is so bad that it requires a more aggressive approach than even the course…

Hoisting heavy sheets of plywood and MDF onto my tablesaw is not my idea of workshop fun. That’s why I devised this pivoting rack— and began storing my sheet stock vertically. The rack’s frame fits around the two base uprights and pivots on bolts. A cleat at the bottom keeps the sheet from sliding off….

Shaker furniture is known for it’s clean, simple lines and quality construction. There’s been no shortage of Shaker woodworking projects in the pages of Popular Woodworking over the years, and We’ve gathered five of our favorite ones for woodworkers of all levels. To see the full project instructions, simply click on the slideshow image. Any…

After designing and building custom furniture in southern California for 24 years, I finally got to build my dream workshop. Inspired by the Craftsman style and the designs of the brothers Green, my shop cradles a 100-year-old eucalyptus tree in our backyard. The space is 900-sq.ft., with 12-ft ceilings at the peak. Photovoltaic panels installed…

Nobody likes wrapping up the last bit of finishing on a project and suddenly catching a run or imperfection you missed earlier. You can either ignore it, or more likely sand it down and fix the blemish. Thankfully, it’s easy to avoid this problem with the correct lighting. While having a well-lit shop with light…

It sure is cute – but is it useful? Few tools spark the affection of so many as the Stanley No. 1 size bench plane. Regardless of one’s interest, the small plane has a way of catching everyone’s eye. Set one on a table at a tool show and nearly everyone who walks by will…

One afternoon – start to finish – is all it takes, even for a new woodworker. This may be the easiest (and coolest) table you’ll ever build. If mid-20th century modern furniture design were as popular as the Arts & Crafts style is today, then thousands of these tables would be turning up for sale…

I needed to cut stopped grooves on a round surface – and while I could have cut them on the stock while it was square, then proceed to turn it on the lathe, I didn’t want to worry about catching my turning gouge on a groove and causing tearing out (or worse). So, after considering…

Much has been written about the importance of a true and flat plane sole as a key to achieving optimal results during planning. Premium planes come with a very flat sole, do not need any interventions, and are ready for work straight out of the box. Unfortunately, this is not the case with second-hand tools…

Does your Dad love woodworking? Here are some great gift options for him this upcoming Father’s Day. Travel Mug Turning Kit • $13.99  Remember when you were real little and made your Dad a coffee mug for father’s day? Same concept here, except he gets to make his own customizations this time. Shop Now  Roubo…

Simple to Super Durable Outdoor finishes have one thing in common; they all require maintenance. Of course, paint is unequaled at protecting the wood from its two biggest enemies: moisture and ultraviolet (UV) light. Moisture causes the wood to rot, and sunlight bleaches out its natural color. Still, who wants to cover up beautiful wood…

This Pennsylvania area developed unique and recognizable furniture. From its green rolling hills in the south and plains-like farmland in its middle to the nearly mountainous terrain in the north, the topography of Chester County, Penn., is as diverse as its people and, more important, its furniture. As woodworkers, nearly everyone who is interested in…

  I built a deep drawer for my workbench so I would have lots of storage, but it created another problem. The tools I wanted were always at the bottom of the heap. I solved my frustration by adding an upper and lower tray. The upper tray slides forward or backward on top of the…

Forget the stockpile of wood; what about the stock of partial projects? When building furniture, some woodworkers keep a stockpile of lumber on hand and draw from their stacks as they begin a new project. Others buy enough lumber (with some extra) for each piece they are planning to build, often working from a list…

Hand tools are the way to go for this traditional joint. Tapered sliding dovetails are multipurpose joints traditionally used for drawer dividers, holding legs in place on a pedestal table and attaching tops to case pieces. The primary reason for a tapered joint (instead of a straight joint) is the reduced friction over its length….

I designed an outfeed support for my table saw that doesn’t take up any floor space. It’s made of plywood, hardwood and a store-bought roller. Three main design features enable it to work well. The runners are made of hard maple that resists wear and tear. The sliding mechanism is a dovetail that allows the…

Don’t let the panel glue-up scare you. This step stool (useful in just about any room of the house) is easy to build, using pocket screws as clamps and to add strength.

Sometimes you need to clamp parts that are out of reach of the throat depth of standard clamps. Here’s a design for a long-reach clamp that can be made from 2×4 lumber, 3⁄4” plywood or solid-wood scraps, some readily available hardware, an F-style clamp and golf balls! The 2×4 lumber is used to make the…

No sick days, no paid vacations and no IT department – but it’s worth it. Ah, going pro – telling your boss to take your day job and stick it in his ear while you go off to earn your living doing what you love best. There is not a woodworker who, while looking at…

We’re interviewing makers from all 50 states. Today we’re featuring Nadia Dugger, a woodworker and small business owner from Oklahoma.  How did you get started woodworking? Who were your mentors? A little background about me: I grew up in Kharkiv, Ukraine. At 10 (in 1999) my parents moved our family to Vancouver Canada, and in…

Here’s a simple way to protect your chisels from getting nicked and rusty rattling around in your toolbox. Just cut the fingers off some old leather work gloves. Poke holes with an awl at the open end, and thread a drawstring through them. Slide the chisel’s blade into the finger and close it tight with…

This clever and simple piece is great for storing tools, toys or a kimono While picking though a table of vintage Japanese tools for sale I spotted this sliding-lid box under the vendor’s table; it was blackened by age, soot and rust. Despite its scars, however, the box was still graceful and functional. The owner,…

Tool: 18V ONE+™ HP Airstrike Brad Nailer Shop Now   Manufacturer: Ryobi MSRP: $189 (bare tool) Most woodworkers want their tools to be as unobtrusive as possible during use. Ideally, your saw blades never leave burn marks, screw heads never strip, and you never notice your chisels getting dull mid-project. So last week, when I…

Congrats to our 2022 grand prize winner Richard Freadling! Richard reached out that he has received his prize and is excited to put it to use. Big thanks to all of our sponsors: Woodpeckers 3M Titebond Klingspores Woodworking Shop Senco Steve Wall Lumber Co Kutzall Grizzly Forest 2 Home Knew Concepts Ultra-Shear Leigh M-Power Osborne…

Should an anvil be among the first tools to be recommended to new woodworkers? The answer is probably no. But as our shop grows and with the diversification of our work I can wholeheartedly advocate for every shop to have at least a small anvil on hand. After many years in the trade, both as…

My shop is in a walkout basement with a steep grassy slope from the driveway.  The skateboard-like devices made for moving stock work well on hard surfaces, but not on grass.  My solution is an 8-ft. long two-wheeled cart. To build the cart, start with a 2-1/2″ wide strip of 1/4″ plywood, 8 ft. long. …

Tool: Work Light with Bluetooth Speaker Shop Now   Manufacturer: Infinity X1 MSRP: $39.99 (set of 2) One of the easiest ways to improve the quality of surface finishes like polyurethane is to cast a light across the surface from a low angle- this highlights imperfections or runs that are harder to spot in direct…

Cut mortises of any width and length in stock of virtually any size. Here’s a win-win proposition: Spend a day in your shop and turn your drill press into a mortising machine. This fixture makes it easy to cut mortises in multiples for doors, tables and frames. It has four components: a fixed base, a…

While making a base for a wooden vase, I had to glue up a small octagonal shape. I made this simple band clamp from a piece of string and a rubber band. Here’s how it works: first, tie one end of the string to the rubber band and loop the string around the workpiece; next,…

You can achieve a great finish from commonly available products. We all love home centers for the good stuff they carry and for their low prices. But home centers cater to the lowest common denominator consumer – that is, they carry only the stuff that has a big market. The result is that many of…

Seven Essential Tools The easiest path to a clean shop is to control the dust while working. Even with the best dust collection systems, things are still going to get dirty though. Here are the tools you’ll want to get your shop back to new after finishing your latest project. Broom(s) You’re going to want…

A nice scraper burnisher can be made quickly for little or no cost. All you need is a cheap wooden file handle (available at hardware stores) and an old drill bit. You simply drill into the handle, then leave the bit in its hole with about 11⁄2” of the unfluted end projecting. A 1⁄4“- or…

Rout raised panel look-alikes in minutes.  Raised panel doors made with traditional stile and rail joinery are my first choice for cabinets. But I don’t always use them. For example, cabinets for the shop or laundry room usually don’t require fine woodworking. But that doesn’t mean they can’t have good-looking doors, especially if the doors…

I can’t stand throwing away good wood. When I’m turning a goblet or any other object, I don’t leave the waste areas blank. I pick up a gouge or a skew and use the waste to perfect my turning techniques. –Bob Patros

The inspiration for this “I Can Do That” storage bench was simple – I wanted it. Ever since I picked up a king-size bed at a liquidation sale, I wanted a matching bench to hold my shoes at the foot of the bed. After seeing many designs that were running anywhere from $250 to $400, I thought to myself “I can do that” – and with a sheet of plywood and some pocket screws, you can too.

Tool: Leg-Up Shop Now   Manufacturer: Gorilla Gripper MSRP: $54.90 Most of us know all too well the hassles of working with large sheets of plywood. You get home from the lumberyard, drag your sheet into your shop and lean it against the wall. When it comes time to rip that sheet into usable pieces,…

When we think about modern woodworking, gimlets are probably not on our radar and most likely would not make the cut for the short (or even the longer) list of essentials when we envision a shop that is centered around hand tools.  While they are fondly remembered as tools of the past, for drilling shallow…

Ripping very narrow stock on the table saw can be a bit dicey because your push stick runs so close to the blade. If you’re not careful to keep it against the rip fence, it can tip into the spinning blade. And cutting short, narrow pieces is particularly difficult because the blade’s rising rear teeth…

Runaway Router My first router, a 1968 Stanley, was a heavy, single-speed machine. I remember it well because of what happened the very first time I used it. I chucked up a Roman ogee bit and made my very first pass. As I marveled, spellbound, at the professional-looking profile I’d just created, I switched off…

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Discover five cross-grain construction strategies to help keep your tabletops and chest lids flat. Cross-grain construction tends to freak out most beginning woodworkers, but it’s a viable construction method in many cases. Wide tables and chest lids often employ breadboard ends to keep things flat, as well as cover end grain. If it’s done right,…

Every woodworker knows not to rely on inside measurements made with a tape measure. Instead, I use two steel rules with dimensions that run to the edges. I butt one rule at each end, so the graduations overlap. To calculate the exact inside measurement, I read one ruler from the 10-in. mark on the other…

The two commonly available pure oil finishes that can be used on furniture and woodwork with decent results because they cure – that is, turn from a liquid to a soft solid – are linseed oil and tung oil. There are important differences between these two oils. Raw linseed oil cures much too slowly to…

Tool: 7350 Rotary Tool Shop Now   Manufacturer: Dremel MSRP: $29.99 (includes grinding stone, 2x sanding bands, felt polishing wheel, mandrel, and USB cable.) A few years ago I reorganized all of my toolboxes based on the primary use of the tools inside. One for electrical, one for plumbing, general use, etc. Whenever I have…

Welcome to What Really Grinds My Chisels, an occasional feature where the Popular Woodworking editors tackle subjects they feel passionate about. I consider myself a pretty traditional woodworker. I heavily favor hand tools because that’s how I like to work. But, I also realize that there’s a particular part of woodworking that I enjoy, so…

While looking around the shop to find a shim for my dado set, I saw the plastic lid from a cottage cheese container in the trash. Hmm, I thought, that could be it. I trimmed away the edge and measured the thickness. At .022 (about 3/128), it complemented my thinner paper shims perfectly. To cut…