Bodger and blacksmith Don Weber shows how to effectively combine power and hand-tool techniques to build a simple and sturdy toolbox. Editor’s note: This article originally appeared in the April 2005 issue of Popular Woodworking Magazine. I’m a bodger and a blacksmith, making tables and chairs in iron and wood. When I’m not in…

Requiring sawing, planning, and shaping skills, this tray is the perfect project to put hand-tool lessons to practice. Project #2220 • Skill Level: Intermediate • Time: 1 Day • Cost: $45 This tray is a slightly amended version of a shaker cutlery tray and is a great one-day project to help you hone your hand-tool skills…

No joints. Just jigsaw and go. After Hobbit Frodo Baggins destroys the One Ring in Peter Jackson’s epic film “The Return of the King,” there’s an emotional reunion scene when Frodo wakes up in the city of Minas Tirith and is reunited with his long-lost friends. While most viewers were transfixed by the hugging Hobbits, all…

As you recall, a few months ago, I wrote about a beautiful chair made of solid mahogany that we bought and found out that it was sadly damaged during shipping. The vendor sent us a replacement, but I decided to fix the broken piece anyway so we could use it. At the time, I thought…

We improve a contemporary design to make it sturdier, a bit curvier and easier to build. Editor’s note: This article originally appeared in the August 2005 issue of Popular Woodworking Magazine. It was about 1 a.m., and I was at the grocery on a bleary-eyed run to buy orange juice for the family’s breakfast. The…

It’s just like sawing a cove molding, but now the wood is round. “You’re kidding me!” That’s everybody’s first reaction when I tell them that I’ve figured out a way to make a bowl on the table saw. Then they ask, “Isn’t it dangerous?” Believe me, if it were, I wouldn’t be writing about it….

A simple case is elevated by a unique leg design and elegant suspension. Project #2203 • Skill Level: Intermediate • Time: 2 Days • Cost: $150 This was a real project of growth for me. I’ve written before about my woodworking journey being defined by life functionality over my desire to create interesting things. Even my first…

Knowing the techniques will help you, even if you aren’t doing the sewing yourself. For a woodworker, upholstery can be intimidating. It’s hard to know what you want, until you can clearly explain the finer points. Even if you have no intention of doing the actual upholstery work yourself, it’s helpful to familiarize yourself with…

This modified design builds off a classic Morris chair. Inspiration for the next project can come from many sources, but for me, all it took was a trip to an antique furniture dealer. Legacy Modern is a boutique dealer in Portland, OR specializing in arts and crafts furniture, and they happened to have an original…

Dust-Free Display and No Hinges to Mount! Glass doors make a bookcase, but doors that swing on hinges are a pain to install. Ditto for doors that lift open and slide back—on a Barrister’s bookcase, for example. Regular sliding doors are much easier to install. In addition, they’re ideal for a bookcase designed to fit…

A Game of Thrones inspired coffee table meets a tragic (and ironic) end.

From the Popular Woodworking premium video archives, Christopher Schwarz shows you how to build a simple pine bookcase using only hand tools. Watch: Preparing Rough Stock Download: Boarded Bookshelf PDF

Since I received my Benchcrafted Roubo workbench a year ago, my woodworking life has tremendously improved. My new and heavy bench (I wrote about it here and here) has 1” holdfast holes that can be fitted with the excellent Crucible tools ductile cast iron holdfast that Chris Schwarz makes. The 1” holes and the monumental…

The bench hook is without question one of the most indispensable tools in my wood shop. The force of gravity and the force of using the tool up against a solid fence is all that it takes to keep the work from moving. It’s deceptively sophisticated and exceptionally simple to make. It’s a great choice…

Modern hardware and techniques update this Tage Frid-inspired bench. Scandinavian- or Continental-style workbenches are the vinyl LP records of the woodworking world. These iconic benches have never left the scene. A few are classics and others are the flavor of the month. Some benches in this style are masterworks and some are poor approximations of…

Tool: QuickSet Work Bench TB-WB700 Shop Now   Manufacturer: ToughtBuilt MSRP: $99 Space in my shop is always at a premium, especially work surfaces. Most of the permanent counter space is reserved for the various tools I’m testing, and my assembly table is almost covered with stuff from the latest woodworking project. So if I…

A perfect platform for teaching woodworking to kids. Woodworking safely with children requires a bench vise to hold stock securely. While stools can raise a child to the height of your workbench, there is nothing safer than having your feet firmly planted on the ground for activities that require physical strength. While most woodworking tools…

A proven design that will last a lifetime. I have many fine tools in my shop, but the most important one is my bench. It has a classic design, favored by cabinetmakers for generations.    I’ve spent a long time refining the details of this bench. I’ve built 15 of them over the years, simplifying…

After roughly shaping the awl’s handle (read the first part of the story here) on the bandsaw, I clamped it inside my Pattern Maker’s Carving Vise and began shaping the neck. This vise is the perfect tool for holding tapered shapes and any blank with unusual facets. If you don’t have a dedicated vise, you…

Hardware-store parts do the trick. This simple leg vise is based on a traditional design still favored by many woodworkers. My version is built with inexpensive parts you can buy from any hardware store or home center. Every bench should have a good vise. Why use a leg vise, rather than a commercial face vise?…

It is fun to make a tool for your own use. When that tool becomes one of the handiest tools in the shop, you’ll be delighted that you took up that challenge. On the many occasions you hold it in your hand and mobilize it into action, you’ll look fondly at it and be proud…

Based on watchmaker and spool cabinets, this project is a great way to hone your hand tool skills. Project #2213 • Skill Level: Advanced • Time: 7 Days • Cost: $300 One of my favorite ways to spend my lunch hour is to pop into any one of the dozen antique and thrift stores within a…

Make your own light-duty one-handed workholding wonders. Like most workshops, mine is well-populated with spring clamps, the ubiquitous tool for applying localized pressure with one hand while holding the workpiece (or workpieces) with the other. But one of the most intractable problems is the need for either gentle holding pressure or a much greater throat…

Most of us have used, at some point, a pegboard to organize our tools. In fact, a few years ago, I reclaimed a hanging pegboard toolbox (a colleague of mine discarded it) and have been using it ever since. While pegboard hanging is not a rock-solid way to support heavy tools, it does provide a…

Separate, sort, and see your collection With just five different parts to make, this easy-to-build caddy accommodates bits with both 1/2″ and 1/4″ shafts. It can be customized to handle just about any collection. Long bits have plenty of room on the top shelf. The caddy stands solidly on its wide base, stores easily on…

Router table cabinets can be a waste of space. This compact, vise-mounted unit stores easily and is just the right size. I think it might have been seeing a $1,000 router table setup at a recent woodworking show (it’s very cool, but $1,000?). Or maybe it was realizing that our shop’s router table’s cabinet mostly…

An easy interlocking joint begets great strength and style.