Demystifying colts, amp hours, and types of cordless tool motors. More and more, cordless tools are becoming everyday fixtures in the woodworking shop. The most common of these is the drill, which you can see broken down below. Most cordless power tools have the same basic components, though, so once you understand how one tool…

Having grown tired of bending and tearing sheet sandpaper again and again to get the size I need, I finally decided to employ the time-honored trick of cutting it with a hacksaw blade screwed to a plywood panel. The jig is very quick to make, and it allows you to simply slip a sheet of…

How one woodworker got over her fear of dismemberment: more fear. Industrial Technology. That was the name of the course I took in the autumn of 1993. Beats me as to why it was entitled thus, because anyone with two brain cells to rub together could easily see that it was really woodshop, but I’m…

Requiring sawing, planning, and shaping skills, this tray is the perfect project to put hand-tool lessons to practice. Project #2220 • Skill Level: Intermediate • Time: 1 Day • Cost: $45 This tray is a slightly amended version of a shaker cutlery tray and is a great one-day project to help you hone your hand-tool skills…

Can you assume that a board is straight, just because you’ve jointed its full length? Nope. It can still be as bowed as ever. You really should check it before moving on to the next piece. Rather than pull out a long straightedge, I just place the board against the jointer’s fence and look for…

Hinges are some of the most important hardware elements at our disposal. We need them for practical reasons, but we also want them to look good – as together with pulls and knobs, they become accented focal points in the furniture or the boxes we make.  I am in the last stages of building a…

On this week’s episode of the ShopNotes Podcast, John, Phil, and Logan have all the updates at Woodsmith, ShopNotes, and Popular Woodworking Magazines, plus the personal projects they have going on at home. Download the free plan for Dresser Top Valet here: https://www.woodsmithplans.com/plan/dresser-top-valet/ Find all of the ShopNotes podcast episodes here. Thanks to our sponsor,…

Give ordinary wood the charm of old age. I love the look of old paint—I’ve often tried to capture it in new furniture I’ve made. I’m not trying to build fake antiques, however. I’m just trying to create a simple look that has the charm of old age. I’m also a big fan of using…

I made my own try square using a 1″ x 4″ corner mending plate and a couple scrap pieces of hardwood. To make one yourself, first check the mending plate to be sure it’s square. If it’s off, true it up with a file. Epoxy wood blocks to both faces of one leg, and you’re…

Regular attention to a few simple procedures will keep you turning smoothly. A lathe, like any other piece of woodworking equipment, is exposed to wood shavings, dust and other substances as well as general wear and tear. The bed, toolrest base and toolrest especially require regular attention for easy functioning. I can’t count how many…

You can tune up your band saw to resaw veneer without expensive fences or blades. The subject most often written about in woodworking magazines is probably cutting dovetails. In second place – and not far behind – is likely resawing with a 14″ band saw. To be sure, there is disagreement from one article to…

I wanted to rout some shelf dados, but I didn’t have the correct-size bit for the job. Fortunately, my dad stopped by and, as usual, had the answer to my problem. We cobbled up a couple L-shaped wooden fences from 3″-wide straight scraps, squaring each of the units carefully before gluing and screwing them together…

No joints. Just jigsaw and go. After Hobbit Frodo Baggins destroys the One Ring in Peter Jackson’s epic film “The Return of the King,” there’s an emotional reunion scene when Frodo wakes up in the city of Minas Tirith and is reunited with his long-lost friends. While most viewers were transfixed by the hugging Hobbits, all…

After 50 years of woodworking, I’ve got a confession to make. I enjoy fixing up an old machine or rearranging my shop more than woodworking itself. A few years ago a friend gave me an old Rockwell lathe which clearly needed a lot of help. The motor, pulley, belt cover, tool rest and tailstock base…

As you recall, a few months ago, I wrote about a beautiful chair made of solid mahogany that we bought and found out that it was sadly damaged during shipping. The vendor sent us a replacement, but I decided to fix the broken piece anyway so we could use it. At the time, I thought…

We improve a contemporary design to make it sturdier, a bit curvier and easier to build. Editor’s note: This article originally appeared in the August 2005 issue of Popular Woodworking Magazine. It was about 1 a.m., and I was at the grocery on a bleary-eyed run to buy orange juice for the family’s breakfast. The…

To sand a lot of molding, glue 80-grit sandpaper to several inches of the molding. Rub a block of Styrofoam on the sandpaper until the block conforms to the molding’s contour. Glue sandpaper to the block, then sand the molding. This method works best on large cove moldings; small rounds or hollows can loose their…