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Working Alone with Plywood

  Tips for taming those awkward and heavy sheets. Woodworking alone is peaceful, serene and quiet. Just you, the radio and your project. It’s also a pain in the posterior when you have to [...]

Flexible Sanding Tool

A complex moulding can be difficult to sand. Softening its crisp edges is a crime, so I’ve been using a thin, flexible stick with sandpaper adhered to it for getting into the flat areas. [...]

Self-Cleaning Blast Gate

When sawdust got packed into the back end of my planer’s blast gate, I couldn’t close the gate all the way.  I solved this annoying problem by cutting a notch in the gate. Now, when I close the [...]

Magnetic Clamping Blocks

Difficult glue-ups are troublesome enough without having to position clamp pads as part of the process. I’ve tried using hot-melt glue, double-sided tape and various other methods to hold pads [...]

Cabinet Jacks

I usually work alone, but when I install upper cabinets, I always enlist the help of two shop-made cabinet jacks. They’re steadier than an extra pair of hands. The jacks stand on the lower [...]

Tenon Preview

A tenon should be one-third the thickness of a rail—at least, that’s what an old rule of thumb recommends. A 3/4″ board should have 1/4″ tenons, for example. But what about a [...]

Zero Clearance Dust Port

Zero clearance inserts are wonderful for eliminating tear out, but unfortunately, they also eliminate dust collection. To give my collection system an opening to pull sawdust through, I cut a [...]

Clamp Spacers

While I was gluing up the pedestals for an oak desk, I realized I needed a way to hold the sides parallel at the front. Three Quick-Grip clamps and a scrap wood spacer did the trick. They [...]

No-Fuss Flush Trimming

My flush-trimming setup allows trimming veneer and solid wood edging up to 7/8-in. thick. It consists of a router with a 1/2-in. straight bit, a table and a perpendicular fence. A 1″-thick [...]

Mobile Suction

My dust collector, though pieced-together, is the perfect solution for my one-car garage shop. I use a cyclone separator and 5-gallon bucket in conjunction with my shop vacuum. For easy mobility, [...]

Cork Vise Facing for a Soft Touch

I’ve found that padding my vise faces with cork prevents them from marring many surfaces, especially softer woods or finished workpieces. I use 1⁄4“-thick cork, which is available by the [...]

Shoot from the Blue Line

I use a piece of painter’s tape to mark dadoes when I assemble cabinets. Then I know exactly where to shoot nails or install screws and there aren’t any pencil lines to sand off when I’m [...]

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