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Michael Dresdner
Subtract color to add life. There are four types of bleach that woodworkers commonly use: chlorine, two-part wood bleach, oxalic acid and peroxide. Two-part bleach changes the actual color of…
Rob Porcaro
This honing stone setup is part of my dedicated sharpening station. It consists of a plastic tray mounted in a plywood carrier box that also provides solid footing for a…
Serge Duclos
A micro-Adjust fence is the perfect accessory for making grooves, mortises, or other milling operations using a hand-held router. It allows you to precisely adjust the distance between the bit…
Pop Wood Editors
I make my own zero-clearance throat plates for my table saw to minimize exit tear-out on workpieces and to prevent narrow pieces from dropping into the saw. When raising the…
The traditional way to make a square finial on a bandsaw is to mark and cut the pattern on one side of the blank, then tape the offcut back on…
I like to augment tabletops and drawer fronts with decorative banding, inlaying it around the perimeter. The problem has always been the fussy trimming of the mitered corners. It’s hard…
Crouching to operate my compressor’s drain valve was no big deal until my football-ravaged knees started acting up. To keep from grimacing in the sawdust, I devised a more civilized…
I got tired of jury-rigging extra light for finishing, so I built this light stand from a 4‘ length of 2“ x 2“ and 1/4“ plywood. The 6“ x 17“…
Tom Caspar
A router can be one of the most versatile tools in your shop. We’ve brought together a few of our favorite tips and tricks to help you get the most out of your router.
American Woodworker Editors
I hated the black hole that appeared when I installed corner bifold doors in my kitchen cabinets. To get rid of this annoying gap, I decided to make the main…
My workbench is beautiful and I want to keep it that way, so I cover the top with builder’s paper whenever I’m gluing or staining. But the heavy roll was…
Six great ideas for space-challenged woodworkers to get more out of their small shops.
Here’s a no-frills, adjustable block for making stopped cuts. Cut three pieces of 3/4″ plywood sized to fit your tablesaw’s rip fence. Install a T-nut in one of the side…
We’ve pulled together some router tips that will help you move beyond the roundover and make the most of this versatile tool.
I frequently need an outfeed table or work support for long pieces, so I built this T-shaped assembly to use in conjunction with my Black & Decker Workmate. The table…
Understanding the Why is just as important as the How. Hand tools are a pleasure to use — if they’re sharp. Once you have a sharp tool in your hands,…
Every woodworker I know uses water-borne polyurethane. Of all the ways I’ve seen to get a silk-smooth finish, abrasive, steel-wool substitute pads are by far the best. The coarseness of…
A workpiece ALWAYS SLIPS when placed vertically in my vise, because the vise racks. To solve the problem, I made a vise spacer from a 1”x 2”x 6” hardwood block, a…
While on the job site and installing cabinets, I was preparing to scribe a face frame to fit against an irregular wall when I realized I forgot to bring my…
For thorough mixing, a powered paddle is the way to go. Here’s an easy way to make one from a 3/8″ dowel rod. First, cut a slot in the end…
I ran short of clamps in the heat of making a set of panel doors, so I quickly made more from stuff I had in my shop. These clamps are…
Attaching a triangular jig to your miter gauge enables you to safely cut shallow angles, or any angle beyond the normal range of the miter gauge. The jig is just…
Make a habit of applying finish to end grain first. Why? It’s all about avoiding drip shadows. Sounds creepy, doesn’t it? Here’s the deal: let’s say you’re finishing a…
These furniture maker’s symbols are an international language. They have been used for generations because they’re easy to make and easy to understand. A board’s working face and edge…
I have a couple tools from which I frequently remove the dust collector hoses. I got tired of getting out my screwdriver and cranking out the adjustment bolt every time….
In order to keep my bench clear for working, yet have the tools I need close at hand, I came up with this stowable mounting system. Each of my bench…
I cut dados for a tight fit. When I make them too tight, I use a jig that I call a Dado Tuner. The sole is 1⁄2” Baltic birch plywood,…
I’ve acquired a bunch of routers over the years—enough so that I can afford to keep a few permanently mounted in these mini router tables. For lots of jobs, you…
When used as an undercoat or sealer, brushable epoxy greatly reduces expansion and contraction in wood. Coat all parts prior to assembly and make sure epoxy gets down into the…
A.J. Hamler
Is there any doubt that magnets positively rule? I’ve never welded anything in my life, but found a great woodworking use for something familiar to metalworkers. And it’s no wonder…
Adam Cherubini
Perfection doesn’t exist. But you can come close. One of the first things any beginning woodworker must do is set up a workshop. Like so many other things a novice…
I’ve found that my new digital angle gauge is a great tool for setting an accurate angle on a miter gauge. To set the desired angle, first stand the miter…
You want your projects to look good, so what’s better than a set of grooming tools? I’m a big fan of cheap, disposable tools. The kinds of things you don’t really…
While lounging at the pool one afternoon, I had an inspiration. I “borrowed” one of my kids’ floating pool noodles, cut it into sections and used the pieces as universal…
Yoav Liberman
Here’s a simple, invisible repair for an all too common mistake. Say you’re flush-trimming a board and, for whatever reason, your router’s bearing dips into a dent and makes an…
My sharpening procedures involve a lot of buffing with compound. On one side of my buffer I’ve mounted a hard felt wheel, and on the other a paper wheel shaped…
Over the years, I have often clamped stops on my drill-press fence to register hole locations in workpieces. Unfortunately, I always seemed to lose the stops. Flip stops always seemed…
Many of us are familiar with the technique of using a razor blade to scrape away drips from varnish and other film finishes. It’s a great way to level defects,…
I find my stock band saw table too small to support many workpieces, so I outfitted it with a larger, auxiliary table. However, I wanted to be able to remove…
To create a planing stop on my workbench, I decided to go the simple route. I installed and countersunk a short row of #12 brass flathead screws near the edge…
Luke Hartle
Woodworking is sweet when everything fits right. Here are 10 ways to ensure your mortise-and-tenon, dado, dovetail, and edge joints close up tightly. 1. Cauls distribute pressure It’s not easy…
I’ve combined the working parts of two quick-action clamps to make a good tool even better. A two-headed clamp allows me to quickly make an adjustable-height table for my drill…
When gluing plastic laminate to a substrate, lots of folks use sticks or dowels to support the laminate. Supports allow you to perfectly position the laminate, since it can’t be…
When I clean my HVLP spray gun, this shop-made container captures the liquid solvent and fumes. When the gun is clean, I simply pour the waste into a storage container…
If you do a lot of spray painting and finishing, but don’t have room for a permanent finishing bench, give this turntable a spin. It’s surprisingly sturdy and because it…
Faced with cutting hundreds of plugs for a big project, I came up with this idea: I cut the plugs a little deeper than needed. Then I ran strips…
For a quick and simple bench stop, I mounted a sliding bolt taken from an old door to the end of my workbench. In the locked position, the bolt stays…
Alex Snodgrass
The biggest benefit: less sanding. Big Slice, Big Blade When you’re cutting the back off a big box, your best bet is to use a 1/2″ 4 TPI (Teeth Per…
I needed a 1/4″ zero-clearance throat plate for cutting dados the other day, but my throat plate only had a 3/4″ slot in it. I didn’t want to interrupt my…
I’ve bandsawn hundreds of puzzle pieces using very small blades. I gave up on the steel guide blocks that came with my saw because when those little blades come in…
I make a lot of drawers in my shop and got tired of fiddling with squares and pinch rods to square up the boxes during assembly. I decided to build…
Like any table saw rip fence, mine needs occasional realignment to the blade. Because my miter gauge slots are aligned parallel to the blade, I just set my fence parallel…
Micro fiber cloth picks up tiny dust particles as well as, if not better than, a tack cloth. Unlike a tack cloth, micro fiber cloths are washable and reusable. Rockler…
There’s no single surface in my shop that’s the ideal height for every job. With my adjustable-height sawhorses, I can quickly set up an outfeed table, drawing table, or assembly…
Occasionally I need to drill a hole into the end of a rail or other workpiece using the drill press. I’ve found that a metal shelf bracket makes a handy…
I’ve always had bad luck with really small drill bits–if I don’t break them, I lose them. I’ve stopped buying new ones, and now clip the heads off finish nails…
I like to use carpenter’s pencils until they’re worn down to stubs. Stubs aren’t very handy, though–they’re hard to dig out of a pocket. To solve this problem, I gathered…
My tablesaw’s top often does double duty as an assembly table. It’s a guaranteed-flat surface. When I glue or screw together a project, it won’t come out twisted. Sometimes I…
I love the convenience of mobile bases, but I hate it when they wobble on the floor even when they’re locked down. I got my chock block idea at the…
I made some half-overlay frame-and-panel doors recently, installing the panel a bit proud of the rails and stiles on the front, which recessed the panel on the back side. This…
I recently built a chest of drawers with sliding-dovetail joinery. During assembly, I found that the fit was just a little too snug. Rather than trying to realign my router…
How do you support an uneven piece on the drill press? Make something that’s the opposite shape, of course. After making 60 of these knobs, I realized that the directions…
Here’s a surefire method to ensure flat glue-ups. Use cauls, top and bottom, made from Unistrut. This steel channel is used for light-duty structural support in electrical and plumbing work….
Thin boards glued edge to edge have a tendency to spring out of place when pressure is applied to the bar clamps. A simple solution is to use short, notched…
I really like bright-colored speed squares because they’re easy to locate on the job, but I find them difficult to read. To solve this problem, I spray-painted my speed squares…
I use a hand plane to remove milling marks, even on pieces that are 1/8″ thick or less. To hold the work, I made a stop whose top is only…
Assembling furniture with dozens of Allen-head fasteners is no fun if all you have is a standard Allen key. Faced with one of these jobs, I sped up the process…
Hacksaw blades ganged together make a really useful file, one that can be as wide or narrow as you wish. The blades may be full length or half-length. (Use a…
Finishing the plugs for covering screw holes is a pain. When you run a brush or rag over them after they’re installed, they’ll probably cause the finish to run or…
I’ve had trouble making square and smooth edges on face frame parts, but this planer jig solved all my problems. It produces accurate and consistent results. For the jig’s base,…
Richard Tendick
Ironing edge-banding that has hot-melt glue backing is familiar to most woodworkers. But what if you don’t have any on hand, or it’s not available in the species you’re using?…
Biscuit joinery is great, but without an octopus for a shop assistant, how do you hold all the parts? These simple little stands can help. Made of 3/4“ melamine and…
To keep stock from slipping when using my miter gauge, I rely on this simple jig. Screw a 3/4″ x 2″ fence to your miter gauge. Make it whatever length…
My finishing turntable is perfect for spraying large parts or projects. To make the device, I mounted five fixed 3-1/2” casters on a plywood panel. They’re equally spaced in a…
I’ve been noticing a lot of new tools these days that come equipped with on-board task lighting. Then while recently perusing my local home-improvement center, I noticed these small battery-operated…
Brad Holden
A quick guide to the pros and cons of how to make the difficult part of a classic joint. Many pieces of old handmade furniture owe their long life to…
Trimming small parts on a table saw using a miter gauge can be a little nerve wracking. In order to trim small parts safely, I mounted a handscrew to a…
My lathe tool rack is based on a fishing rod rack that I made some time ago. Made from 3/4-in.-thick walnut, it measures 3-1/8-in. by 10-in. by 30- in. I…
My bandsaw’s blade-tensioning system used to be wobbly and difficult to turn. Instead of shelling out for a quick-release lever, I came up with this simple, inexpensive fix. To stabilize…
Adding a hold-down to my shop-made crosscut sled makes the sled easier and safer to use. My parts don’t slip and my fingers are far from the blade because I…
When I needed to mix two different paint colors to create a new one, I came up with the idea of removing the rod from my broken caulking gun and…
Finding a felt-tip marker or touch-up stick that actually matches the color of your project is a real crapshoot. What if you could make your own, using your own stain?…
Here’s an easy way to cut bowl blanks from half log sections. Cut a round guide disc from 1/4″ thick material the size you want your blank to be, and…
I really like my round Veritas bench dogs because they’re so versatile and easy to install. The only problem I have with them is raising the less accessible ones when…
Over the years I have used about every type of marking gauge made. I prefer the newer wheel gauges because they’re easy to adjust and tighten, but I think they’re…
Using a tablesaw to cut rabbets on the end of a board is nothing new. If you’ve only got a couple to make, it’s hardly worth the time it takes…
A mobile workbench is handy in a small shop, until you want it to stand still! After outfitting my bench with casters, I found that their locks didn’t prevent the…
I love my dovetail jig except for one thing: If I forget to hold the router flat, it can tip backward off the front of the jig and ruin the…
Here’s a great space-saving tip. I first made “floor drawers” like these for under-the-bed storage. They worked so well I decided to use them in the shop. Floor drawers work…
Flattening the back of a spokeshave’s blade on sandpaper is a pain. The blade is so small that it’s hard to get a grip on it. A 1-1/2″ thick MDF…
Tool: Quick-Release Pock-It Hole Clamp Shop Now Manufacturer: Rockler MSRP: $25.99 Pocket hole joints are quick and easy to make. For some applications, such as face frames, they’re perfect. But…
Sooner or later, the wooden runners of your tablesaw jigs will wear and become sloppy, resulting in inaccurate cuts. Having just replaced my kitchen floor, I’ve made new runners using…
I needed a sacrificial fence for cutting rabbets with my tablesaw. All of the designs I’d seen required drilling holes in my saw’s fence or positioning clamps strategically out of…
Epoxy is a two-part glue: a hardener and a resin that combine to form a hard, durable plastic. It’s important to follow the manufacturer’s recommendations and use correct ratios of…
If you’ve had trouble grinding a straight edge on a chisel or plane iron, try using your disc sander. All you need is a guide that slides in your sander’s…
Toggle clamps are great for all sorts of jigs and fixtures. However, you need a wrench to adjust the length of their posts. To make life easier, replace the clamp’s…
Drilling small pieces on the drill press can be difficult because most clamps won’t reach to the center of the table. This simple three-piece platform jig solves the problem and…
My beam compass is perfect for drawing huge arcs. It’s super easy to make, and I can adjust it quickly without using screws or clamps. To change the arc’s radius,…
John English
As hard as I try to avoid it, every now and then I need to mill a small part on the router table. I’ve learned the hard way that you…
The fastest way to rabbet the back of a cabinet is to do it all at once, after the cabinet is assembled. Unlike rabbeting individual pieces before assembly, I don’t…
Achieving exact thickness is really important when making splines to reinforce box corners. The splines have to fit perfectly in the saw kerfs—a few thousandths of an inch one way…
Drawer knobs that work loose and spin around drive me crazy. So instead of drilling a hole through the drawer front and screwing the knobs on from the back, I…
As a guitar maker, I rip a lot of very narrow wood strips, which can be difficult and dangerous to cut on a table saw. Instead, I cut them on…
To save space, my trash can doubles as a work support. I made a dolly with locking casters to fit the can’s bottom, so I can roll the unit to…
I use lots of Phillips-head sheetrock screws, which are made of hardened steel. They’re tough on bits. A worn-out bit can’t be re-sharpened, so I reshape it to fit a…
Hoses and dustports come in so many different diameters that you can go crazy trying to match them up. Sometimes, you can find a hose or adapter that will fit…
After hooking up my new dust collector to my contractor’s saw, I found that it just didn’t pull as much air as I’d like, even after sealing up the most…
To prevent rust and reduce feed friction, I apply paste wax regularly to my metal tool tables and other surfaces. It does a great job – but what a chore…
Sturdy yet collapsible is easier said than done, but this drying rack is both. It folds flat against the wall to save space until I need it. I made my…
Have you ever closed an inset door in a cabinet you were building and found that you couldn’t open it, because you hadn’t added the knob yet? Well, I have….
One roll of shelf liner will provide a lifetime supply of pads to improve the performance of your sanding block. I bought a 18″ x 48″ roll at a local…
A toilet bowl floor gasket is an excellent lubricant for screws–much better than paraffin, soap, or all of the other materials I’ve tried. It’s very soft, so all you have…
If your shop is inside or attached to your house, you know that migrating sawdust is a problem, especially if you do a lot of power carving. To minimize dust,…
Here’s a fast, inexpensive way to keep your edge tools razor sharp. First, cut out a few 5″ x 3/4″ MDF discs. Drill a 1/4″ hole in the center of…
My task: 28 kitchen drawers of different sizes, all with hand-cut dovetails. The thought of laying these out was overwhelming, so I designed a jig to simplify the process. To…
My dovetail jig doesn’t have a depth gauge, and with my engineering background, I like things to be precise. This depth gauge allows me to set my router bits to…
In the good old days, when a woodworker wanted to plane a board’s edge, he’d clamp one end in the bench’s face vise and support the cantilevered end with a…
Any push stick adds a measure of safety, but I prefer using one that straddles the saw’s fence. It lifts right off when I’m done. A saddle-style push stick has…
Jean Bartholome
Tips for taming those awkward and heavy sheets. Woodworking alone is peaceful, serene and quiet. Just you, the radio and your project. It’s also a pain in the posterior…
A complex moulding can be difficult to sand. Softening its crisp edges is a crime, so I’ve been using a thin, flexible stick with sandpaper adhered to it for getting…
When sawdust got packed into the back end of my planer’s blast gate, I couldn’t close the gate all the way. I solved this annoying problem by cutting a notch…
George Vondriska
Tighter Corner Joints Ahead Dadoes and, rabbets are two of the most widely used cabinetmaking joints. Cabinet carcasses, drawer boxes and jewelry boxes all lend themselves to this simple but…
Difficult glue-ups are troublesome enough without having to position clamp pads as part of the process. I’ve tried using hot-melt glue, double-sided tape and various other methods to hold pads…
I usually work alone, but when I install upper cabinets, I always enlist the help of two shop-made cabinet jacks. They’re steadier than an extra pair of hands. The jacks…
A tenon should be one-third the thickness of a rail—at least, that’s what an old rule of thumb recommends. A 3/4″ board should have 1/4″ tenons, for example. But what…
Mark Thiel
Zero clearance inserts are wonderful for eliminating tear out, but unfortunately, they also eliminate dust collection. To give my collection system an opening to pull sawdust through, I cut a…
While I was gluing up the pedestals for an oak desk, I realized I needed a way to hold the sides parallel at the front. Three Quick-Grip clamps and a…
My flush-trimming setup allows trimming veneer and solid wood edging up to 7/8-in. thick. It consists of a router with a 1/2-in. straight bit, a table and a perpendicular fence….
My dust collector, though pieced-together, is the perfect solution for my one-car garage shop. I use a cyclone separator and 5-gallon bucket in conjunction with my shop vacuum. For easy…
I’ve found that padding my vise faces with cork prevents them from marring many surfaces, especially softer woods or finished workpieces. I use 1⁄4“-thick cork, which is available by the…
Practical solutions for a cleaner shop Vacuum-Assisted Bench I got tired of hooking my bench tools to my shop vac. Now I simply plug their dust collection hoses into the…
I use a piece of painter’s tape to mark dadoes when I assemble cabinets. Then I know exactly where to shoot nails or install screws and there aren’t any pencil…
I felt like I won the storage-space lottery when I came up with this bench design for my shop. I wanted a way to store lumber and my benchtop tools….
When my bench’s tool tray fills up with sawdust and hardware, I’ve found that the easiest way to clean it is to use a vacuum. To keep the hardware from…
If you use a cyclone dust collector, you’ve no doubt struggled with emptying the barrel. When it’s filled with dust, it’s really heavy, not to mention the face full of…
Establishing Depth Reference A recent project required making a series of small wooden panels with shallow concave faces. For efficiency and accuracy, I decided to make a series of preliminary…
Large plastic boxes, the kind that restaurants use for bussing dishes, are perfect for shop drawers. They’re strong, durable and lightweight, plus they have built-in handles. They’re perfect for storing…
I’m a great fan of aerosol finishes, especially now that many of them have adjustable tips that make much less splatter. But my shop got so cluttered with half-used cans…
The strong adhesive and tough plastic of packaging tape allow it to work as a hinge on long, mitered corners. After carefully cutting the miters, lay the boards outside-face up…
Bob Rozaieski
Simplification and organization are the keys to success. I’ve worked in a small workshop for many years now. Many, if not most woodworkers, would classify my 7′ x 13′ space…
My tight finances forced me to devise an alternative to an expensive bench vise. This simple leg vise – cobbled together from a board, a 3⁄4“-diameter pipe clamp, and a…
Dave Munkittrick
Maximize your drum sander’s potential. 1. Skip the Scrape Eliminate laborious hand scraping of dried glue: contrary to popular belief, you can take glue-ups directly to your drum sander. The…
Whenever I have to cut down a sheet of plywood, I reach for one of my trusty metal stud straightedges. Metal studs are available in different thicknesses for different applications….
When crosscutting a series of short pieces from a longer board using the table saw’s miter gauge, it’s dangerous to use the rip fence as a stop. The freed pieces…
Here’s a dirt cheap way to store your saw blades and keep their carbide teeth from knocking into each other. Slip the blades onto a 3/8″ dia. landscape nail, using…
I use bench holdfasts because they’re so convenient and provide such a tremendous amount of clamping force. However, in the process, they can mar workpieces, especially softwoods. The traditional solution…
How do you know when your miter gauge is set exactly at 90°? Here’s a method I learned years ago, before I could afford a precision square to check the…
The blade of a marking gauge must be as sharp as a scalpel in order to cut a fine line across the grain. Sharpening it can be very difficult because…
Accurately drilling an angled hole with a hand drill is a challenge – particularly if you’re using a brad point or Forstner bit. This angled drilling guide solves the problem…
When using my miter saw, I’ve found that the easiest way to sneak up on a line is to use a stack of sticky notes. First, set a stop block…
Ray Lanham
After brushing the first coat of finish on my shelf project, quite a bit remained in the disposable cup. I didn’t want to pour it back, because that would contaminate…
Gambler’s Micro-Adjust Precise fence adjustments are a sure bet when I clamp this shop-made device on my router table. I simply drilled and tapped a hole to accept a 1/4″-20…
While turning wooden pens, students in my woodshop classes kept wearing out the points on the live centers of our mini lathes. The points fit into the hollowed end of…
Small logs from a local downed tree are a great windfall of free lumber for small projects. They’re easy to saw into boards on the band saw once you have…
I recently came across another handy solution to prevent jaw-racking when clamping a workpiece on the side of a vise. Most parallel vises tend to rack in such scenarios, but…
I like to buy used electric motors for powering various tools around the shop. I also use them to mount grinding wheels, wire brushes and buffing wheels. I typically outfit…
I always sign my work, now that I’ve figured out an easy and permanent way to do it: I use an engraver. But not just any engraver—it has to have…
Filling knots with colored epoxy usually works quite well, but sometimes the void is in a spot that’s difficult to fill, like the edge of a board. Here’s how to…
Before the advent of magnetic-based LED lights, many of us used flexible gooseneck lamps with an incandescent bulb as auxiliary lights on our drill presses and band saws. These lamps…
Mice used to rule my shop. They got into everything! That all changed when someone told me that fresh mint repels mice. Mint grows wild in one corner of my…
Chamfering an edge with a block plane is often easier, faster and safer than using a router or tablesaw—particularly on a small part. I do it so often that I’ve…
John Cusimano
How do you know if the table on your drill press is square? Not more-or-less square, but precisely square? I’ve adopted an old machinist’s trick, using a very simple jig….
Here’s a simple way to sharpen chisels using a 3″ sanding drum mounted in an oscillating spindle sander or a drill press. Cut a squared-up 2×4 the length of the…
Bob Flexner
Wiping is fast, almost as fast as spraying (without the downside of having to clean the spray gun). Wiping is also every bit as effective in all situations except possibly into recesses such as inside corners, fluting, deep carvings and the like.
Dust is a real problem when you can’t use a router table’s fence and its dustport. Here’s a clever way to suck up that dust using your shop vacuum’s nozzle.
My lathe came with a lamp, but the lathe’s manual has this weird warning: “Position the work lamp so that wood chips do not accumulate inside the lamp shade and…
For small cabinets, I prefer to use small, discreet shelf pins that I make myself. I also make sleeves for the pins to fit into. Sleeves help hold the pins…
Flush-cutting dowels, corner keys or screw-hole plugs used to frustrate me because my saw’s teeth always left scratches on the project’s surface. Rather than buy a special flush-cutting saw, I…
I used to have three shooting boards for planing end grain: one for 90° cuts, one for 45° horizontal miters and one for 45° vertical miters. Now I’ve combined them…
An F-style clamp works well for getting into tight spaces, but how do you turn the handle? The answer: Just drill a couple of holes through it and insert a…
While staring at the pile of assorted hardware I just accidentally spilled onto my sawdust-covered floor, my thoughts quickly turned from banging my head against the wall to patting myself…
Vacuum attachments are a challenge to store. They come in so many shapes! I made this device to keep them all together, within easy reach. It’s just a long chain…
Sometimes it’s fun to build a gadget just because it’s a neat idea. There are many ways to draw a centerline, for example, but this method is very clever. It…
Even though my shop is well-lit, sometimes I need more light right on my work area. Instead of rigging up additional lights, I attach a small clip-on LED light to my…
With all the high-tech, expensive tools in my shop, I still find a dozen uses for a simple, inexpensive hunk of paraffin wax. I use it anywhere I need lubrication…
Shellac is a mainstay in my shop, both as a sealer and as a finish. I mix my shellac from flakes and usually go with a 1 lb. cut, which…
Here’s a trick for I use for removing a stubborn router bit from the collet. I cut 1/2″ wide slots in a few credit card-size pieces of laminate. I then…
Frustrated with my vise’s inability to hold odd-shaped pieces, I tried many solutions: v-notched face plates, cork, bubble wrap, leather, etc., but to no avail. One day I pulled an…
Like most people, I keep lots of different screws, bolts, nails, washers, and other small parts in bins. Instead of paper labels, I hot glue a sample of the actual part…
Having grown tired of bending and tearing sheet sandpaper again and again to get the size I need, I finally decided to employ the time-honored trick of cutting it with…
Can you assume that a board is straight, just because you’ve jointed its full length? Nope. It can still be as bowed as ever. You really should check it before…
I made my own try square using a 1″ x 4″ corner mending plate and a couple scrap pieces of hardwood. To make one yourself, first check the mending plate…
I wanted to rout some shelf dados, but I didn’t have the correct-size bit for the job. Fortunately, my dad stopped by and, as usual, had the answer to my…
To sand a lot of molding, glue 80-grit sandpaper to several inches of the molding. Rub a block of Styrofoam on the sandpaper until the block conforms to the molding’s…
I don’t like to lay my router on its side with the bit exposed, so I built a stand for it. It’s just a 3/4″ x 8″ x 8″ board…
Bench grips are handy for holding parts above the bench for routing, sanding or finishing. To make them, just cut some wood and rubber shelf liner into 2″ to 3″…
Good light is a must in every workshop, but sometimes I need a little extra light in just the right place. To make my light/magnifier more portable, I drilled a…
Instead of measuring for my circular saw’s offset each time I need to make a cut, I use a modified edge guide. I screwed two 3/4″ x 3/4″ x 12″…
Let’s face it: running a twisted board through the planer doesn’t make it flat. The board will still be twisted when it comes out. The trick is to use a…
To support a large panel while I drilled holes in the edge for dowels, I added a second sliding clamp jaw to a pipe clamp and clamped it to the…
I own several routers and they all have thin wrenches that are awkward to hold. To avoid frustration, I made the handles thicker by housing them in transparent plastic tubing…
I have a hard time throwing things away, such as these chucks from a couple of worn-out drills. To put them back into service, I bought a 3 ft. long,…
On a crosscut sled, the fence must be absolutely square to the blade. Here’s a super-accurate method of testing for square. It makes errors easier to detect by magnifying them…
My crosscut sled is my “go-to” jig for precise, square cuts. Recently, I added this self-adhesive tape scale – called Peel-n-Stick Ruler Tape – that makes it even more efficient….
My simple tenoning jig produces flawless tenons in minutes— even haunched tenons. The jig consists of a sled with a glued-on support block and a screwed-on sacrificial backstop. The sled…
My contractor saw shares a garage with my car, so it’s stowed against a wall when not in use. It’s not an easy thing to drag into place when it’s…
Spring clamps are easily converted to miter clamps by adding swivel jaws. Remove the vinyl tips, and then hacksaw a 1/2″ long slot down the center of the metal jaws….
A sharp pencil is a must for accurate work, but having a pencil sharpener permanently mounted in one place isn’t always ideal. The further away I am from my pencil…
Planing stock to fit standard dados is much easier than trying to find the right chipper and shim combination to fit the dado to your stock. I cut five grooves…
Occasionally, I like to veneer my own cabinet doors. Like many small-shop woodworkers, I do the job by covering the veneered face with a platen, then applying clamping pressure onto…
Planing or scraping parts with angled or mitered ends is tricky. Bench dogs will damage a crisp corner, and clamps get in the way. To hold the work, I use…
A coping sled is a must-have accessory for router table work. It helps you hold a narrow piece, such as a door rail, perpendicular to the fence and backs up…
This light-duty clamp is ideal for small parts-and easy to make by the dozen. All you need are a couple wood scraps, a rubber band, and a short piece of…
Even with a zero-clearance throat plate in my tablesaw, a thin cut-off slips through now and then. These pieces can clog a vacuum hose or damage the blades of a…
Watching an expensive router bit roll onto the floor is a heartbreaking experience. In the middle of a project, it can be a disaster. I drilled a few 1/2” and…
New hardware is often way too shiny for my taste, so I chemically “age” it. If the metal is raw steel, I use standard gun bluing. But if it’s plated…
Chisels don’t wait to get dull until you’ve finished a job—do they? The trick is to keep them sharp while you’re working. Rather than pull out my stones to renew…
This sandpaper storage system is about as simple as it gets. It’s just a stack of folded envelopes bound with a big rubber band. Each envelope is marked with a…
To mark the exact center of a board, I measure an equal distance from both ends and make two marks. This distance is just an approximation—it doesn’t matter if it’s…
Here’s a quick way to glue up a mitered frame of any size using only two clamps, with no worry that the frame will shift out of alignment. You’ll need…
Here’s a quick way to get all the dust out of your machine’s nooks and crannies. Most shop vacuums have one port for vacuuming and a second port for blowing….
Drawer Helper Desperation is the mother of invention—isn’t that how the old saying should go for woodworkers? I invented this device when I realized that the drawers in my new…
When I crosscut hardwood plywood, I use an old technique to minimize tearout on the bottom face. I simply make two passes with my general-purpose blade. After setting the rip…
The dust collection port on my sliding miter saw missed a lot of sawdust, so I added an additional port mounted directly behind the blade. The port is a piece…
Instead of making disposable inserts for my drill press table, I found that it’s faster and cheaper to make disposable fence/table assemblies. I can use the entire surface of my…
I use biscuit joints in lots of small projects, particularly for joining rails to legs. I usually reference from the bottom of the plate joiner rather than use its fence….
Rare earth magnets make really slick hinges for small boxes. The lid on this ring box pivots on two hinges made from 10mm magnets—nothing more. Each hinge is composed of…
When I’m sanding pitchy wood or removing old finish, my sandpaper gets really gummed up and I can’t get it clean with the rubber eraser-type cleaner. I used to throw…
I needed a way to lift pieces off the surface of my bench for finishing, so I made some 3/4″ x 2″ x 3″ blocks and inserted 1/4″ x 1-1/4″…
I’ve dried my own lumber for years, but I always had a problem getting enough weight on top of the stack, to keep the upper boards from warping. Here’s a…
Whenever creating small pieces that include a routed detail of some sort, it’s best to do the routing on the larger “parent” board, and then separate the small piece from…
Hoisting heavy sheets of plywood and MDF onto my tablesaw is not my idea of workshop fun. That’s why I devised this pivoting rack— and began storing my sheet stock…
Nobody likes wrapping up the last bit of finishing on a project and suddenly catching a run or imperfection you missed earlier. You can either ignore it, or more likely…
I built a deep drawer for my workbench so I would have lots of storage, but it created another problem. The tools I wanted were always at the bottom…
Here’s a simple way to protect your chisels from getting nicked and rusty rattling around in your toolbox. Just cut the fingers off some old leather work gloves. Poke holes…
My shop is in a walkout basement with a steep grassy slope from the driveway. The skateboard-like devices made for moving stock work well on hard surfaces, but not on…
While making a base for a wooden vase, I had to glue up a small octagonal shape. I made this simple band clamp from a piece of string and a…
A nice scraper burnisher can be made quickly for little or no cost. All you need is a cheap wooden file handle (available at hardware stores) and an old drill…
I can’t stand throwing away good wood. When I’m turning a goblet or any other object, I don’t leave the waste areas blank. I pick up a gouge or a…
Ripping very narrow stock on the table saw can be a bit dicey because your push stick runs so close to the blade. If you’re not careful to keep it…
Every woodworker knows not to rely on inside measurements made with a tape measure. Instead, I use two steel rules with dimensions that run to the edges. I butt one…
While looking around the shop to find a shim for my dado set, I saw the plastic lid from a cottage cheese container in the trash. Hmm, I thought, that…
In my work I often need to draw large-radii curves, for which I use this long beam compass. Built from scrap wood and a dowel center, it’s cheap and easy…
Like many woodworkers, I use a bench hook to support small pieces on the bench for handsawing. A typical bench hook is just a small panel with a shortened topside…
When doing repair work, I often have to inlay small patches of wood into a finished surface. To help level the patch afterward without marring the adjacent surface, I made…
This workshop tip saves both time and money. Make your table saw inserts two-sided to pull double duty on projects.
Making an inset drawer line up flush with the face of a cabinet can be fussy work. To make it easy, I just install two screws on the back of…
Like most planers, mine snipes, overcutting a bit at both ends of a board. Sometimes I’ll simply cut off the sniped areas if I can afford the extra board length….
Christopher Schwarz
Nothing in handplaning is more frustrating than tear-out
After cutting out plugs on the drill press, I used to saw them from their blank using the table saw. Unfortunately, this would often send the freed plugs flying across…
I use lots of wedges in my shop, sometimes as disposable clamp pads for tricky glue-ups or for general shimming chores. Sometimes they’re incorporated into a project, as when making…
When working on small projects, I often need to glue odd-shaped mouldings and tiny trim to box sides and other pieces. Not much pressure is required to hold these small…
My basement shop is quite small and my drill press is right next to my workbench. When I needed to drill a long board, I would stack pieces of wood…
Although I have several commercially made accessories for clamping mitered frames, they don’t work well on small frames. So, I devised my own small-frame clamping method. First, I made four…
Like most woodworkers, I never have enough clamps. Adding to a clamp collection is expensive, so when I needed some deep reach clamps, I made these auxiliary hardwood jaws. The…
In need of some quick lumber storage, I rummaged around my shop for a solution. I discovered a length of PVC pipe left over from a plumbing job and cut…
Efficient storage is important in my garage shop, so after use, my assembly tables tip, fold, clamp and roll. Each table has one apron-mounted caster ($10 at a home center)….
I made this rack so the finish on my small projects would dry without leaving marks. I cut strips off of a 3/4″ board with my tablesaw’s blade tilted 30…
I have a humble number of bar and pipe clamps and no time or desire right now to build a dedicated clamp rack for them. Instead, I installed a standard…
I don’t have a lathe, so when I need to make a cylindrical part, I do it by hand. Using this holding device, I can easily turn a square piece…
Bessey K-Blocks are great for holding K-clamps in position for glue-ups, but they’re also quite handy for other things. I milled hardwood strips the same dimensions as my K-clamps and…
Chris Fitch
Ready-to-carve 3D images make it easy to produce finished machine carvings or hand tool ready roughouts. Creating stunning carved woodwork has never been easier with a CNC router. Think of…
I found yet another use for my trusty speed squares. Just clamp one or two of them inside the corners of a cabinet when you’re gluing it up. This guarantees…
For turning spindles, there’s nothing like having a really long tool rest. You never have to move it! I made my own with parts from the hardware store. This rest…
There’s no single surface in my shop that’s the ideal height for every job. With my adjustable-height sawhorses, I can quickly set up an outfeet table, drawing table, or assembly…
This jig makes it easy to set up the bit for routing flutes and dadoes. I simply drop the appropriate depth gauge into the channel, set my router on top…
Editor’s note: Special thanks to reader Bob L, who pointed out that putting a rare earth magnet that close to a moving saw blade can have catastrophic consequences. If you…
A felt-tip pen is the best tool I’ve found for adjusting a grinder’s tool rest. When you need to find the center of a bevel in order to duplicate an…
This sled allows me to cut the 1/8-in.- wide strips of veneer that I often use for inlays. I can cut strips all day without having to measure or reposition…
In my work as a luthier, I sand a lot of curved surfaces. I’ve found that I can make perfect sandpaper backing pads from “kneeling cushions” sold for garden work….
Small tools are easier to reach since I added two rare-earth magnets to my apron. I epoxied the 1/2″ dia. magnets to two 1″ square pieces of leather, punched 1/2″…
Logan Wittmer
I don’t know about you, but when I’m working in the shop, I usually try and carve out at least a few hours. Enough time to make some progress on…
Bullet-Catch Bench Dogs When I built my workbench, I drilled round bench-dog holes in the top so I didn’t have to cut square mortises. Being a thrifty sort, I didn’t…
Specialty hardware can be really annoying. Take the T-bolt—it’s essential for attaching anything to a T-track, but where can you buy one at a moment’s notice? Hardware stores don’t carry…
Jeff Miller
Get better woodworking results with these 12 tips. I’ve been teaching now for more than 15 years. And in that time I’ve thought a lot about why students are or…
Ordinary push pads tend to slip, I’ve found, when face-jointing a board. I modified one of mine by cutting 1/2″ of the rubber padding off its back end and then…
Old bandsaw blades can easily be recycled into useful marking or carving knives. One blade nets you a slew of small pieces. Use a tin snip to cut off a…
When finishing a flat panel, I use plastic soda bottle caps as standoffs to raise the panel above the bench. First, I finish the back side of the panel. Then…
When gluing miters for small mouldings, clear packing tape makes an ideal clamp. Begin by placing a strip of tape across the bottom of the joint; this will prevent glue…
While sawing dovetails for a jewelry box, I found my back was hurting from hunching over my bench vise. In order to work more comfortably, I built this vise extension…
The price of good turning tools can be pretty steep. Since most of the better lathe tools can be purchased without a handle, put your money where it counts—in the…
Check out these 11 methods to make layout easier. Write With Chalk Lay out “cut here” marks on rough lumber with chalk. Chalk marks are easy to read, even on…
Some people get pretty worked up about using the right word for the right joint. Perhaps they have a point since imprecise use of terms can lead to confusion. So,…
I recently thought I’d outfit my portable “benchtop” table saw with a zero-clearance throat plate to reduce tear-out and to prevent narrow strips from falling down through the wide throat…
Whenever I need a cup of water or a damp rag, I just turn the spigot on my $3 water jug. That’s much cheaper than plumbing my shop! –O’Neil Long
My portable planer uses disposable blades. When the first set got dull, I didn’t throw them away–I turned the two blades into very useful drawknives. I wrapped duct tape around…
I made a built-in bookcase for my daughter that required attaching the face frame after installing the case. I didn’t want to mar the face frame with nail holes, but…
A push stick is a familiar device to prevent kickback while ripping a board, but I prefer to use a “push shoe.” It’s shaped like a shoe with a handle,…
I got tired of jury-rigging extra light for finishing, so I built this light stand from a 4-ft. length of 2×2 and 1/4-in. plywood. The 6-in. by 17-in. legs include…
When I bought my expensive 24″ machinist’s straightedge, I wasn’t sure where to store it. It didn’t include a hole for hanging, and I was reluctant to drill into the…
I made a go-anywhere task light by retrofitting an old, broken fixture with a new, battery-powered LED light. First, I removed the cord and inner workings from the task light….
Some high-end combination squares have a built-in lip or tab for the purpose of resting the tool hands-free on a piece of wood. But because most common combination squares lack…
After ruining four $90 sheets of plywood by storing them on a damp floor, I came up with a simple fix: PVC feet. Cut several 12″ sections of 2″ dia….
For years, I sanded and hand planed panel edges by laying them flat on my workbench. I could never quite squeeze a bench vise into my woodworking budget, so I…
Here’s a dirt-simple but effective accessory for your miter saw. It eliminates tear-out, allows you to make precision cuts by aligning a pencil mark with the kerf, and provides room…
Crawling around under the basement stairs to find what may or may not be in this box or that was a pain. However, leaving the space empty was not an…
To set the height of a router bit—within .001″, if necessary—I made this simple stand for my caliper. It works on a router table or a hand-held router. Two screws…
Steve Shanesy
I had a project on which I needed to rout out a large area about 3⁄8” deep. It was a wooden case for a Nook reader, and the eReader had…
Who says you can’t put a square peg in a round hole? My scrap bin is made from round cardboard tubes made for concrete forms. These tubes are available at…
Bottle Cap Jig Knobs I’m always trying to use up scraps and stuff that would otherwise end up in the trash. My latest devices are jig knobs made with plastic…
“You can’t have too many clamps,” a wise cabinetmaker once said. That is certainly true, but in a small shop, you can easily run out of room to store them….
We compared 14 methods to find the fastest way to prepare this useful tool.
When buying supplies for my shop, I often visit a store where stuff costs around $1. Many items sell for much more at a home improvement store, so I save…
Tim Johnson
Oxalic acid makes black marks disappear. Nasty stains can occur during glue-up if steel clamp beams are left in contact with wood dampened by glue squeeze-out or by scrubbing off…
If you’re unhappy with how your stained finish is turning out, the problem might be in the way that you’re sanding. Follow these tips and you’ll be good as…
While making Shaker boxes, I built a jig to accurately rip 1/16″ thick strips without getting my hands too close to the blade. In fact, I can leave the guard…
Here’s a hi-tech way to set your tablesaw’s miter gauge to within 1/10 of 1° of any angle. It really works well for cutting picture-frame miters. The key is to…
Venetian blinds purchased from a home center come in a variety of standard sizes. They are cut to the correct width by the retailer, but to adjust the height you…
Setting the depth-of-cut on my circular saw was awkward at best before I made this handy gauge. It’s just a thick block of wood with 1/4″ wide slots cut at precise,…
Tool: Sawhorse Supports Shop Now Manufacturer: Rockler MSRP: $17.99 An extra work surface is always handy in the shop. We’ve all thrown a large piece of plywood down on a…
I like to use purpleheart pen blanks because they’re less expensive than other exotic hardwoods. Recently, I stumbled on a cool trick. I discovered that I could cause the wood…
Christopher Schwarz once demonstrated a time-honored trick for hand-cutting tenon shoulders. After laying out the joint, he chiseled directly downward onto the shoulder cutline, then made a V-groove by tapping…
Over the years, I’ve shortened a fair number of long bolts to some desired size rather than traipsing to the hardware store for just a few of the proper length….
I frequently need to clamp wood on edge to saw tenons or work the edge of a plank, but I don’t have a traditional woodworking bench. While studying at the…
One of the most accurate approaches for checking a case or other assembly for square is to compare the inside diagonal measurements for equidistance. The easiest way to do this…
I have to admit that I’m not very fond of dowel joinery. I’ve repaired too many old dowel joints over the years to trust them. Part of the problem is…
Glue Cleanup in Tight Spots Glue squeeze-out can be difficult to clean up in tight spaces such as beads and grooves because you can’t wipe the area very effectively with…
After years of wishing my old workbench had a tail vise, I realized I could make one of my new Jorgensen Cabinet Master bar clamps do the job. All I…
Re-sawing a board is tricky. Most blades drift, so that you must angle the board to get a straight cut. Standard bandsaw fences can’t be angled to compensate for drift,…
Having light precisely where you need it at the bench makes it easier to see what you’re doing, especially for jobs such as laying out joinery, cutting dovetails and other…
Collin Knoff
I’ve struggled for a long time to adequately light my garage for woodworking. I’ve added fluorescent and LED work lights in the areas where I do the most woodworking, but…
I make a lot of shelving from hardwood plywood, covering the panel edges with 1⁄4“-thick solid-wood edging. The edging, which is oversized in length and width, is trimmed flush with…
While I have a shooting board with a 90° fence, any other angle requires fussing with wood, screws and a protractor. In a moment of desperation, I cut a groove…
When I need to cut a bunch of small, equally sized pieces, I install this simple jig. It holds short pieces securely during and after cutting, so they don’t get…
I recently ran into a turning dilemma when my wife asked me to make her a quick, inexpensive lamp base. I decided that a two-piece base would do the trick,…
The next time you use your jigsaw, forget about hauling out the sawhorses or cantilevering a hard-to-hold workpiece off your bench. Extruded polystyrene insulation board, the rigid pink sheets used…
Board-Stretching Joint I bought a planer/molder so I could make my own moldings. My living room required one 28‘.-long molding, but all I had to make it were 12‘. boards….
This mobile, folding table base provides a huge work area, holds a ton and folds up to only 7 in. thick.
Ordinary paraffin canning wax has dozens of uses in my shop. It’s cheap at a few bucks a pound, available at any grocery store, and easy to cut into small…
There’s nothing more annoying than a vacuum hose dragging on the bench when you’re working with a router, sander or other power tool. These big hoses always seem to hang…
Keeping project parts organized and in proper relation to one another while machining and assembling them can be a real challenge, especially if you’re organizing the pieces for attractive grain…
I lost the rubber pads that came with my clamps. I liked the way the pads protected the wood, so I decided to make my own. After a couple dips…
A straight mortise-and-tenon joint requires each tenon cheek to be flat, of consistent thickness and parallel to the body of the workpiece. If a cheek is twisted or angled relative…
Sometimes drilling a hole in a finished piece of wood is unavoidable. I keep a pad of sticky notes nearby for this purpose. I put the sticky note roughly over…
Quick Panel-finishing Setup When making frame-and-panel doors, my panels are finished before installing them into their frames. The fact that the edges will be tucked into the frames allows for…
Winding sticks are very useful for gauging twist in a board, but they’re difficult to read. My improved version of these time-tested helpers makes the twist stand out. I start…
While building this little station to organize my cordless-drill paraphernalia, I discovered that bicycle hooks make great drill holders. Mounting the station on the wall saves valuable benchtop space. Now…
When turning, I like to have all my supplies close at hand, ready for use. I use an index card box to store and organize cut pieces of sandpaper. It has…
One afternoon my wife called out to my shop with an urgent request. She needed me to make a round plywood cake plate for a charity auction. I assured her…
I recently made a couple of recipe boxes with finger joints. I didn’t have enough regular clamps to glue both boxes at once, so I decided to use band clamps….
I’m making and installing approx. 5000-bd.ft. of hard maple trim. Keeping track of what I’ve already sanded is difficult, so before sanding, I rub artists non-oil pastel chalks (also available…
“Measure twice cut once” is probably the most commonly passed-on bit of woodworking advice. With that in mind, we’ve gathered some of our favorite tips to make measuring easier, more…
Now that arthritis has a grip on me, I have trouble getting a good grip on clamp handles. My solution is easy and costs nothing. I carve grooves lengthwise on…
Floor Sweep Dust Port My router table is probably the most-used tool in my shop. I have dust collector ports on the fence, but when I rout with a bearing-guided…
Andrew Zoellner
Seeking Comfort This year hasn’t been easy. There have been times I’ve really identified with Bill Murray’s character in Groundhog’s Day, doing the same things over and over again, with…
My oscillating spindle sander’s auxiliary table makes quick work of edge sanding short boards and forming perfect circles. Make the table from melamine or a laminate-covered material and fasten it…
I devised a new way to fit a shelf into a dado. I use my router to make a tiny adjustment to the shelf’s thickness instead of fine-tuning my dado…
Pattern-Cut Finials The traditional way to make a square finial on a bandsaw is to mark and cut the pattern on one side of the blank, then tape the offcut…
Staple Set Pneumatic staplers don’t always set 1/4” crown staples flush. Driving them the rest of the way with a hammer causes the staples to kink, so I designed this…
Being an impatient sort, waiting for glue to reach the bottle’s spout became a pet peeve of mine. To put an end to this, I made a stand with a…
There’s never enough storage space in a shop, is there? When I recycled some old kitchen cabinets to use in my shop, I added one more drawer to each one—in the toe-kick space.
I often lubricate the soles of my planes with paraffin wax to make them slide easier. While ripping a board that was insistent on pinching just enough to make sawing…
Shop-Made Rocker Jaw One simple board, cut into the shape of a seesaw, can make a huge improvement to your vise. It allows you to firmly hold tapered work and…
To make a quick and easy drying rack, or to raise a project off your bench while applying a finish, use blocks of rigid foam insulation and drywall screws. For…
The thought of emptying my dust collector’s plastic bag used to make me cringe. Many times I’d go through my entire repertoire of colorful language two or three times, and…
To Get the most from my limited shop space, I built a two-sided “mobile tool wall” to park in front of my overhead garage door. The wall is just basic…
Carrying plywood by yourself is a pain. This caddy allows you to roll it around instead. Just clamp this caddy to the board’s edge, tip the sheet down onto the wheels and off you go.
Plastic bins are excellent for storing hardware and other small items. After purchasing all the types and sizes of bins I needed, including some complete cabinets, I made this shelf…
I often use my shop vacuum for dust collection on hand-held power tools. Two things annoy me about most vacs, though. First, they’re really noisy. Second, when the vac gets…
I bought a keyless chuck for convenience, but I found it hard to tighten and loosen by hand. The knurling on the chuck wasn’t very deep, so my hand just…
Cutting small parts on a miter saw doesn’t have to be scary or dangerous. I’ve adopted a method that keeps your fingers well away from the blade and prevents the…
I added a pair of powerful handled magnets [buy on Amazon] to my shop-made featherboard. They fit snugly into two notches and hold the featherboard absolutely rigid. The magnets enable…
I made a clamping device for my bench that can quickly snug up a board just by swinging a lever. The lever has a cam that pushes a sliding stop…
Here’s a faster way to clean out your router table or cabinet saw if it’s hooked up to a central dust collection system. Instead of sweeping it out, or dragging…
Super-Accurate Tablesaw Tilt Tablesaw tilt gauges are inherently inaccurate. After all, the degree lines are usually at least 1/16″ wide. I use a digital angle gauge instead, which is accurate…
Have you ever clamped a part in one side of a vise, only to find that the piece slips? If you had looked at the vise’s front jaw, you probably…
When I turn hollow vessels, I have to remove my lathe’s tailstock to install a support for the hollowing tool. When I’m done hollowing, I have to re-mount the tailstock…
Jock Holmen
To protect the edges of small carving tools, stick a wine bottle cork on them. Synthetic corks work best because they don’t break apart as easily as natural cork. Allow…
Self-Storing Glue Kit Gluing up a project can turn ugly in a hurry if you don’t have all your supplies on hand. I put together a kit that contains everything…
Pull Saw Miter Box Short lengths of molding can be awkward—and sometimes dangerous—to cut with power tools. I’d rather cut them by hand, using a Japanese pull saw and a…
Drilling a mortise requires you to move the stock from side to side. Using a Forstner bit, you drill the end holes first, then drill overlapping holes in between. To…
A scraper’s edge is very delicate. I used to keep my card scrapers loose in a drawer, but to avoid nicking their edges, I decided to make a simple stand…
Popular Woodworking Authors
I have a meager collection of handplanes made up of mostly dog-meat users. I like using planes that have history because it’s fun to think about what each might have…
Universal Drawer Holder When I make dovetailed drawers, I usually plane the sides to even up the joints and fine-tune the drawer’s fit. Years ago, I found that you can’t…
A Backer Board Prevents Chip-Out Chip-out is always an issue when you even up the stiles and rails of a door with a plane. If you plane all the way…
1. Paraffin Lube When you rout a dovetail joint, your sense of feel is important. Your router should slide easily around the jig’s fingers, without hesitating, so you can tell…
Old wooden planes are usually coated with a layer of grime that obscures their true beauty. I clean them using a homemade solution that removes the dirt and grease without…
Close your eyes and picture it: your entire shop organized, a place for every tool, never struggling to find your cardscraper when you need it, and a stress-free day of…
Some objects aren’t easy to hold for drilling. When I run into a situation like this, I use a wooden-jawed handscrew that has sandpaper glued to one side of it,…
When your hands aren’t strong or large enough to put the last squeeze on a big clamp, try clamping the clamp. My ingenious wife, who has very small hands, invented…
Think of it almost like a DIY track saw. Crosscutting a full sheet of plywood on a tablesaw is pretty difficult, particularly when you don’t have any help. I use…
Every little bit helps when trying to keep your shop and tools clean. That’s why we’ve compiled some of our favorite tips all in one place. Mobile Suction My dust…
1. Lubricate a Bandsaw Blade It’s safe and easy to cut brass and aluminum with a bandsaw and a regular woodworking blade. Using a miter gauge, you can make a…
I had to crosscut narrow strips to make a cutting board. The boards were too wide for my miter saw, so I decided to use my tablesaw’s crosscut sled. I…
An accurate inside measurement is sometimes difficult to obtain. For example, I needed to take a measurement behind a cabinet’s face frame to fit a new shelf. Typically, most people…
Making through-slots without a router may sound tricky, but it couldn’t be easier. In the days before I could afford a router, I made through-slots by gluing up scraps instead….
Rare earth magnets set in a steel cup are perfect for all sorts of uses around the shop, but have you ever had to remove one? Once they’re in the…
Monitoring the level of dust in your bin is a pain. You have to remove the lid and look, which isn’t easy. If you forget or put it off, dust…
Making equal divisions on parts isn’t always straightforward when it comes to dividing fractions. On a recent trip to my local office supply store, I found a drafting tool that…
Featherboards are an important accessory, providing both accuracy and a measure of safety. Typically, a featherboard is just a board with thin fingers sawn into the end that act as…
Resin build-up on saw blades makes them less effective. A clean blade runs cooler, doesn’t cause burning on your workpiece, stays sharp longer and cuts more accurately. Cleaning blades is…
Carrying a cutting list with me to the saw is a habit I learned long ago. If I don’t, it’s way too easy to transpose measurements on the way from…
Bar clamps can wear out over time. Usually, it’s because the ridges on the bar get worn down. When this happens, the clamps lose their grip, rendering them useless. Even…
Precise height adjustments on router bits and saw blades can be tricky because it’s really hard to see or measure small changes. This 1:8 tapered gauge “magnifies” them. Each mark…
Cutting wooden plugs used to be frustrating. I like to keep the bit going, but each time I would cut a new plug the previous one would be pushed out…
A push pad is essential for jointing, routing or ripping because it keeps your fingers away from the danger zone. I’m always on the lookout for a pad that’s larger…
Clogged sandpaper is really a pain, rendering useless your sandpaper and your effort. I was mindlessly sanding a project a while ago when I looked at my pile of discarded…
A storage tray is a useful addition to any stationary tool. After adding this one to my tablesaw, I don’t know how I ever did without it. I made the…
Equally-Spaced Dovetails Every Time When laying out dovetails, I always start by marking the centers of the pins so the distance between them is approximately the same. I came up…
Unsatisfactory bandsaw fence? This simple shop-made fence and track system could be the answer. The tracks are formed by gluing up three pieces of hardwood. A slotted fence provides adjustment…
The handles on hand-wheels are uncomfortable. The one on my lathe, for example, was difficult to turn when drilling into hard wood with a Forstner bit. Using a chunk of…
Applying contact cement with a roller is my preferred method, as opposed to spraying it on. There’s not as much clean-up, and I don’t have to deal with overspray. There…
A large bridle joint requires an open-ended mortise that may be too deep to cut with a 10″ tablesaw. I encountered this problem when I used my saw to make…
“Scary sharp”—sharpening on sandpaper adhered to glass—works really well, but one thing has always bothered me. I’ve tried spray adhesives as well as PSA (pressure sensitive adhesive) backed sandpaper. In…
Initially lining up the edges of two boards for gluing up a jig is pretty easy. But when you add clamps or screws, one board often shifts out of place….
Cutting precisely to a line on a miter saw isn’t easy. Usually, you have to make multiple cuts and sneak up to it. My solution is to use this universal…
Turning Tool Tamer by Richard Tendick I was turning a vase recently, and as I got deeper into the turning, the vase’s rotation pulled the tool’s tip down, making it…
Sometimes I prefer to sand by hand using a rubber block. This method gives me a better feel for the work than using a random-orbit sander does. Blocks like mine…
A can of lubricant is very useful around the shop, and so is the little red straw… if you can find it after the first use! I figured out that…
Applying putty with your finger works great, but it’s messy. Instead of using my finger, I just stick a blob of putty on a pencil eraser. It works great, and…
Mark the End Grain When you’re jointing, mark each board’s grain direction by drawing a line on its end. The line means “Start here.” A mark on a board’s face…
C-clamps can make nasty dents that are tough to sand out. Pads or block will prevent this, but they’re often awkward to hold in place while you tighten the clamps….
While doing the dishes the other night, I looked at the drying rack and thought, “Wow! I need one of these in my shop.” First I drilled centered 5/8″ diameter…
Trimming miters used to drive me crazy, because I couldn’t hold the piece I was trimming securely enough against the miter gauge. The piece would always slide away from the…
Accurate Inside Measurement An accurate inside measurement is sometimes difficult to obtain. For example, I needed to take a measurement behind a cabinet’s face frame to fit a new shelf….
A computer in the shop is becoming increasingly common. I use my tablet in the shop all the time; it’s where I keep project plans, cutting lists, etc. I also…
Pegboard isn’t just for walls—it’s perfect for organizing stuff wherever you need to store it. I’ve bolted a piece of perfboard to the end of my table saw’s extension table…
Jim Baumann
Curved lines in any project are both a blessing and a curse. They’re a blessing for the eye of the beholder, but a curse for the poor guy who has…
When making repetitive cuts, I found that my stop block would shift. With a hardwood cutoff, a leftover piece of T-track, a 1/4–20 hex head bolt and a jig knob,…
My father showed me this “bird’s mouth” jig almost 60 years ago. It securely clamps 1/4- to 3″thick boards on edge. It’s so useful that I’ve never bothered to add…
After years of fumbling with clamps, I decided there must be a better way to attach featherboards to my tablesaw’s rip fence. Two T-tracks screwed to the fence allow me…
Square the table using this old machinists’ trick. Bend a piece of 1/4”. steel rod (available at home centers) into an S shape, as shown in the photo above. Mount…
I love having a cutting list close at hand. But hanging on to it when both hands are busy was a problem—until I bought 24 clothespins for $2 at the…
Microfiber cloth picks up tiny dust particles as well as, if not better than, a tack cloth. Unlike a tack cloth, microfiber cloths are washable and reusable. Rockler Sells Norton’s…
Make your brad nailer safer and easier to use with these tips. From avoiding the blowout curse to making your nailer last longer, it’s surprisingly simple to get more out of this tool.
Awls, dividers and compass points are sharp and thus can be easily damaged if not protected (or even worse, poke us). Over the years I have used wine corks, plastic…
A mobile workbench is handy in a small shop—until you want it to stand still! These levers work like a cam and prevent the bench from wiggling.
Check out these cheap and easy ideas to make the most of your small shop space.
We have all seen them: those chisel handles that have crumbled from years of use. Here’s how to easily restore those handles to their former glory.
You can use a router to joint two boards at once. This is a really handy trick if you don’t have a long-bed jointer or you don’t have a jointer at…
A storage tray is a useful addition to any stationary tool. Add a table saw tray to your shop to keep tools handy, yet out of the way.
Popular Woodworking
Various methods are used to create an ellipse. The method shown here, often called the trammel method, is relatively simple and you can use it to make an ellipse of just about any size.
Getting a mirror finish on the contoured profiles of carving gouges can be a real hassle. Fortunately, making a custom gouge strop is easy.
If your tablesaw screeches like nails on a chalkboard whenever you adjust the blade, it’s a clear sign that the gears under your saw are due for lubrication. Here’s how to fix that squeaky table saw.
Make perfectly flush joints on large pieces of edged plywood with this portable router jig.
Brendan Gaffney
Glue-ups are always a stressful moment – you have a short timeframe to correctly align the parts you’ve been working on for some time, and failure to do so can…
Nancy Hiller
As with most things in woodworking, there’s more than one way to fit doors and drawers. Nothing beats a handplane for precision, flexibility, and speed when you have a solid…
Featherboard Ripping Stop I’m always on the lookout for different ways to use the things I already own. I found that I didn’t need to buy or make an extra…
When I first began teaching at our school, I noticed that many of the rasps and files our students were using had a gooey buildup of masking tape around their tips….
Scratch-Free Flush Cuts No matter how carefully I cut with my economy-model flushcutting saw, it always left scratch marks on the wood’s surface. To solve the problem, I attached a…
Roger Holmes
Reclaimed Lumber Back at the beginning of April I wrote about some household items I made using leftovers from a commissioned project. Well, I thought I'd show you the original…
Let the Boxes Begin A couple weeks ago I wrote about some teak that I salvaged from an old Adirondack chair. I started a project with it today; a long,…
Q: Try as I might, I can’t seem to get a good edge on my bowl gouges. Are bowl gouge sharpening jigs worth looking into? A: Bowl-gouge sharpening jigs do…
Saber-Saw Cushion The next time you use your saber saw, forget about hauling out the sawhorses or cantilevering a hard-to-hold workpiece off your bench. Extruded polystyrene insulation board, the rigid…
You Want Me To Help You Make a What? If you have kids in school, you’re well aware of the fact that you’ll be pressed into service to help make…
Q: I am really puzzled as to how the tail vise actually works as I have only used a front vise. A: A tail vise’s main purpose is to hold…
A Little Bit of Buried Treasure A friend of mine had an old two-seater Adirondack chair that she figured was rotting and ready for the landfill. But she liked…
Clamp Leash My spring clamps always seem to be out of reach or scattered around the shop. To solve my problem, I suspended my dog’s old leash over my workbench….
Cordless Jointer. Yup, it's late. But it's still Friday. It's been a whirlwind of a week. While working on a project today, I got to use one of my favorite…
Rollers Ease Plywood Storage Before I installed these rollers, sliding plywood in and out of my storage rack used to wear me out. It also damaged the edges of the…
Not Exactly At The Bench Browsing my local Woodcraft supply store today. Turns out they're now distributing Shapton sharpening products. If you're not familiar with them, they are the cream…
The Right Boards I've been planning out a bowfront wall cabinet with coopered doors for a few months. Originally, I was set on making it of walnut or cherry –…
Making a change to my blog posts. Instead of posting old tips from the American Woodworker archives, I'll be posting a wide variety of stuff, including projects on which I'm…
Cutting Multiple Parts One day my wife asked me if I would make her 58 shields for awards day at her school. Usually when I cut multiples on my scrollsaw…
by Jack Phillips I never throw anything away. Some day, I tell myself, the stuff in that neglected pile of junk will come in handy. I was right! I resurrected…
Alright, this one's actually from our old Question & Answer department. Clean Up Squeeze Out Q. I saw one of those woodworking wizards on television the other day. As I…
Here's how to stay tuned to all the action on Thursday, March 20th!
Spray Booth for Waterborne Finishes Fifty bucks and a few hours is all it takes to put together this finishing booth. It keeps overspray off my tools and dust…
Retractable Chuck Key After losing three chuck keys I attached the fourth to a plain, old retractable key chain. Now I don't have to turn my shop inside out looking…
Versatile Center Gauge I wanted to add accent dowel “dots” down the center of some slightly curved, tapered table legs. Sounds simple, but I nearly pulled my hair out trying…
No-Hassle Filter Cleaning My air filter works great and sure makes my shop a cleaner and healthier place to work. But cleaning the pleated filter was always a problem. Blowing…
Q & A: Soaking Stones Q: I just bought a 6,000-grit Japanese waterstone mounted on a wooden base. Can I soak it like my other stones? Also, what’s the…
Accurate Bevels The standard angle scale on my bandsaw is too small to read accurately. I made a large, new scale on the back side of my bandsaw and attached…
Knot-Free Planing I use a lot of #2 pine boards, but when I plane them, the knots often nick my knives. I found a way to prevent this by cutting…
Stable Roller Stand I bought a roller stand to support my lumber when sawing. It worked okay, but sometimes the rear leg would fold up and the stand would collapse….
Flip-Top Sawhorses I got tired of rummaging around for a blanket or anything soft to lay my finished projects on, so I rigged up these simple carpet caps that fit…
Photo 1 …
Plane Stand Every so often I need to plane down a piece of wood that is too small for my jointer. To handle these small jobs, I devised a stand…
Spray-On Crackle Finish Q: Is it possible to get a crackle finish in a pigmented, water-based lacquer that is applied with an HVLP spray gun? If so, please tell…
Behind the Stairs Storage In my basement shop every square inch counts! Out of necessity I found a wealth of unused space tucked right under my nose, or should…
Straight-Shooting Drill Jig You may not face this problem often, but when you need to drill a hole nice and straight but the part is too big to fit on…
Double-Decker Mini Clamp Here's a great little clamp for those light-duty hobby or craft jobs. Start with two ordinary clothespins, then modify and combine them as shown above. You now…
Clean Cuts in a Countertop Q: I have a plastic laminate countertop that’s about 12 in. too long. I know that plastic laminate tends to chip when cut. How…
Workbench Joint Plans for my knock-down workbench called for the 2 x 4 stretchers to be fastened with bolts and hex nuts. I'd have to rout huge pockets, weakening the…
Edge-Banding Clamp I ran out of clamps and patience the last time I applied a veneered edge to a long piece of plywood. The tangle of clamps to hold the…
How Can I Avoid Kickback When Resawing on a Tablesaw? Q: Is there a splitter that can be used for resawing on a tablesaw? Mine is hooked onto the…
Should I Run My Tablesaw on 120 or 240 Volts? Q: My contractor’s saw pops a breaker every once in a while, and that’s driving me crazy. I noticed…
Tubular Storage Here’s my solution for storing skinny things like wood trim and edge banding. I bought a 12-in.-dia. by 8-ft.-long cardboard concrete form at a home center for about…
Glue-Up Helper I've always struggled with the rubber bands I use to hold jewelry box sides square and steady during glue-up. The biggest pain in the neck was cleaning the…
Tabletop Connection Steel tabletop fasteners are a great way to attach a tabletop to its base while still allowing for seasonal changes. On a table with straight aprons, it’s easy…
How tight does my blade have to be? Q: I have a heck of a time loosening the arbor nut when I switch blades on my tablesaw. How hard…
Double-Duty Roller Tables I like getting double duty out of my tools whenever possible. So, when I decided to build outfeed tables for my miter saw and tablesaw, I worked…
Tablesaw Sled Cutoff Block My sliding cutoff sled gets lots of use for repetitive cuts. In the past, I clamped a board to use as a stop, but moving it…
Getting the Point I frequently use awls in my work and like to keep them needle-sharp. This little jig takes only a few minutes to make and guarantees a fine,…
Do Blade Stiffeners and Stabilizers Really Help? Q: I’m trying to get a super-smooth cut on my contractor’s saw. I’ve seen blade “stabilizers” for sale. Do they work? A:…
Cross-Grain Trim I recently needed to attach molding across the sides of some bookcases. Because the sides were solid wood, I had to allow for some seasonal movement. I used…
Why Does My Wood Have Stripes? Q: I put a clear finish on a beautiful ash table I made and found faint stripes an inch or two wide going…
Perfectly Parallel Fence Here’s a quick and easy way to align your tablesaw fence with your miter slot.Plane down a board until it fits into your miter slot without play….
Repairing Ripped Belts Sanding belts can rip at the worst possible moment – such as when you're out on a jobsite with no spares. When this happens I remove the…
Tablesaw Jig Clamp I added this hold-down to my tablesaw’s sliding cutoff jig and find it a great convenience, because the height of the clamp is easily changed. This clamp…
Why Predrill Screw Holes? Q: I think predrilling screw holes is a real drag, so I rarely do it. Most screws seem to work fine without all that bother….
Cool Tip for Changing Sanding Sleeves Changing the sanding sleeves on a spindle sander can be as tough as removing an old rusty bolt. Next time, try this trick: Put…
Glove Finger Chisel Protectors My Chisels used to get dull and rusty rattling around in my toolbox. No more! I found a clever way to protect them. I cut the…
Prescription Safety Glasses Q: I hate fumbling with goggles over my prescription glasses, so I’ve given up. Don’t regular glasses protect my eyes well enough in the workshop? A:…
Rigid Routing Sled A routing sled is a great help when coping the ends of rails and stiles. But I had a problem when I built my first sled. The…
Router Base Transfer Points After I lost track of the base plate for the router that goes in my router table, I had to make a new one with accurately…
Vise Crank Handle I'm getting up in years but I still love woodworking. My hands aren't as limber as they used to be, so it was uncomfortable to twist my…
Anti-Slip Dust-Collection Table Here’s a pair of sanding helpers that work great together. The rug pad provides a soft anti-slip surface.The Peg-Board, combined with the holes in the rug pad,…
Working Alone Solitary Strategies for Three-Handed Tasks By Tim Johnson One of woodworking’s major attractions is being able to say, “I built that myself.” On the surface, this statement is…
How Fast Should a Forstner Bit Spin? Q: I just bought a set of Forstner bits for my drill press.The first time I used one I made more smoke…
A Brush for Tight Spots Q. I built a little TV stand for our living room that included a 4″ space for the DVD player. It seemed like a great…
Can I Sharpen My Router Bit? Q: I’ve got a carbide router bit that’s caked with pitch and leaves a rough cut. Can I rescue it or should I…
9 Ways to Untangle Wires By Brad Holden Electric spaghetti. That’s what most of us have lurking behind our computer desks and entertainment centers. Every time you want to add…
Temporary Zero-Clearance Insert My small tablesaw and accessories follow me to jobsites every day. One morning I needed to rip thin slats from a 2 x 4 and wouldn't you…
Super Chop Saw Stop This stop slides along a rail that's screwed to the top of my chop saw fence, and I can lock it in any position. The hinged…
Q & A: Knocking Apart Loose Joints Q: I tried reversing a clamp to pull out the rungs of an old chair that needed regluing, but I couldn’t get…
Groovy Dowels Have you ever tried gluing a pin made from dowel rod in a blind hole? If so you've probably encountered the nasty air pocket that forms at the…
Q & A: Sawdust in the Garden? Q: I spend as much time tending plants in the garden as making sawdust in my shop.Are there any problems with using…
Large Sheet Crosscutting Crosscutting large sheets of plywood on the tablesaw can be difficult, and I usually end up binding the blade, burning the wood, or worse. To get around…
Q & A: Does Polyurethane Glue Fill Gaps? Q: I hate it when I slip up and make a joint that doesn’t fit tight. I heard that polyurethane glue will…
Bench Helper I use this simple device when planing the edges of long boards. It's especially useful when the board is too springy to be clamped between a bench dog…
Q & A: Silencing a Squeaky Tablesaw Q: My tablesaw screeches like nails on a chalkboard whenever I adjust the blade.WD-40 made the noise go away for a while, but…
Veneer for Edging Instead of buying veneer or edge-banding material for plywood, make your own from scrap left over from the project. This is not only inexpensive, but the edge…
Q & A: What Kind of Saw for Dovetails? Q: I’d like to try hand-cutting dovetails for the drawers of a sideboard I’m building.What kind of saw do I need…
Clean Bandsaw Tires – This one is from our old Q & A department. Q. My bandsaw tires have a builup of pitch and sawdust that seems to be embedded…
Q & A: Planer or Small Drum Sander? Q: I’d like to try using more rough lumber, but I’m not sure whether to choose a portable planer at around four…
Router Table Spring Board I saw this device in an old woodworking book. I gave it a try and now I use it all the time. With this spring board…
Q & A: Anti-Kickback Router Bits Q: I’ve noticed some router bits are available with an “anti-kickback” feature. If this works, this seems like a great thing. Does it? What’s…
Double-Duty Sanding Drum I sand a lot of thin wood on my drum sander and as a result, I only wear out the bottom part of the drums. Flipping them…
it’s very useful to have one very precise square in your shop. You can rely on this square for machinery setup, such as setting your jointer fence and your tablesaw blade square to the table.
Zero-Clearance Bandsaw Table I like to cut tenons with my bandsaw, but the little cutoffs tend to fall down in the space by the blade and get in the way…
Q & A: What’s the Deal with Combination Planer/Molders? Q: I’m shopping for a planer, and am also planning to do a bunch of trim work in my house: crown…
Mortise Centering Jig With this jig I can rout mortises exactly centered on the workpiece— no measurement or layout necessary. First I drilled and tapped two holes in my router…
Plywood Carrier You don't have to be built like an orangutan to carry plywood! This simple carrier extends your reach and turns an awkward job into an easy one. It's…
Q & A: Best Grinder for Woodworking Q: I’d like to buy a grinder that will handle a variety of maintenance projects and also be good for sharpening my woodworking…
Thickness Gauge I use this handy device constantly to check and compare thickness on a variety of projects. Slide the gauge over the edge of the stock, keeping the graduated…
Q & A: Clean Bandsaw Tires Q: My bandsaw tires have a buildup of pitch and sawdust that seems to be embedded right into the rubber. What’s the best…
Router Dado Jig In the course of my work as a contractor, I often need to build cabinets and bookshelves on site – without the luxury of shop tools. I…
Q & A: One Step at a Time Q: ARGH! I cut all the parts according to the cutting list and my face-frame came up short! I worked out the…
Machine Floor Locks Anyone with a machine on wheels – especially a tablesaw or planer – understands the necessity of locking it in place before using it. I use a…
Plastic Stickers Don't Stain I use plastic conduit to make stickers for stacking and drying my wood. These stickers provide consistent spacing and excellent air circulation with minimal contact. I’ve…
Triangle Sandpaper Triangular hook-and-loop sandpaper for detail sanders first loses it’s bite at the end because that part does most of the work. By cutting a used piece, as shown,…
Breaking Rules Don’t throw away that broken, wooden rule. Strip the hardware from a 6-in. section. Then cut a slot for it in the front edge of your workbench with…
Portable Shaving Horse Bring your shop to the woods. In the modern workshop, the tablesaw is the central tool. A few centuries ago, for coopers (barrel makers), bodgers (chairmakers), and…
Q & A: A Brush for Tight Spots Q: I built a little TV stand for our living room that included a 4-in. space for the DVD player. It…
Smooth-Cutting Hole Saw I cut a lot of discs and large-diameter holes in my shop. I was puzzled for the longest time because I was getting vibration and smoke. It…
Q & A: Lock Miter Joint Q: How do you set up a lock miter bit? A: There are two critical adjustments (Fig. A). First, you…
Laser Cutting Guide I use a laser pen to improve accuracy when making miter cuts on a compound miter saw. It’s especially helpful when cutting ornate or rabbeted moldings. First…
Router Scarfing Jig Boatbuilders often need to join boards end to end to make longer planks. Instead of a butt joint they make a long taper on each board and…
Taping Diagonals Measuring diagonals with a tape was a pain for me because the hook would always fall off the corner before I could get a reading. Finally I adapted…
Q & A: Getting Stain Out of Corners Q: I like using gel stain on difficult to stain woods like birch because it doesn’t leave a blotchy look. But man,…
Dovetail Marking Jig This little jig greatly speeds the laying out and marking of dovetail pins. Make the jig so the thin piece is exactly the same size as the…
Q & A: Easy Drawer Dividers Q: Help! The junk drawer in our kitchen is out of control! I have trouble finding anything in there. Is there a simple way…
Storing Lumber This rack is easily made from galvanized iron pipe and threaded floor flanges. For light loads use 10-in. lengths of 1/2-in. pipe and 2x4s. For heavier loads go…
Saw Sharpening Jig I made this jig to hold a dovetail or other backsaw when filing and resetting the teeth. To use, insert the saw blade, teeth up, and clamp…
One Man’s Trash … I jump at any chance to dig through an old building—you never know what you’ll find. Rummaging through an old farmhouse and barn slated for demolition,…
“Turn” Handles Into Savings The price of good turning tools can be pretty steep. Since most of the better lathe tools can be purchased without a handle, put your money…
Easier Resawing I'm stuck with a wimpy 1/2 hp bandsaw that stalled whenever I tried to resaw anything tall. Then my neighbor turned me on to a technique that solved…
Q & A: Clean Up Squeeze Out Q: I saw one of those woodworking wizards on television the other day. As I watched the guy build a three-day project in…
A Bead in any Board Click any image to view a larger version. I wanted an antique beadboard look for my cabinet doors, but stock beadboard didn’t work out with my door…
Bevel Gauge For years I ground a way-too-shallow edge on my favorite chisel. It wouldn't hold up worth beans, so I dug through the junk drawer for something I could…
Rubber Band Veneer Clamp I had tried everything to successfully glue veneer on curved surfaces: cauls, three-way clamps, string and tape, you name it. Nothing ever worked as well as…
Q: I’ve got an old plane that my grandfather left me. I’d like to use it, but its cutting iron is really rusty. Do I need to buy a new…
Adjustable Curves Laying out a large curve with a cobbled-together, oversize compass is a pain in the neck. Instead I use a bowed slat that can be adjusted to any…
Q & A: The Right Mortise/Tenon Fit Q: What’s the right fit between a mortise and a tenon? I’m going crazy trying to measure them with a dial caliper! A:…
Snap-On Soft Jaws I’ve been using an old metal-working vise in my shop for years. Occasionally I really do need a metal-working vise, but most often I use it to…
Comfortable Dovetails Like the majority of wokbenches, mine is fine for planing but too low for cutting dovetails without prolonged stooping. My answer is to clamp a heavy backing board,…
Normal 0 0 1 377 2153 17 4 2644 11.1282 0 0 0 I recently attended the JLC Live event in Providence, RI. It's an event for builders and remodelers….
Q & A: Warped Wood Woes Q: I ordered a milled piece of ebony through the mail last winter. It looked great upon arrival, but after a few days it…
Starting today, and continuing each Friday, I'll be posting tips from the American Woodworker archives. This first one, however simple, is one of my all-time favorites, and one of the…
Q & A: How Much Light? Q: My husband wants to turn our basement into a TV room so I have to move my shop to the garage. I want…
Q & A: Perfectly Flush? Q: I recently bought a plate joiner in hopes that it would help me get perfect alignment when edge-to-edge gluing. I’m still getting some unevenness…
Q & A: Slot Cutter vs. Plate Joiner Q: I saw an ad for a slot-cutting router bit. I have a router and buying the bit instead of a plate…
Q & A: How do you cut curves in glass? Q: My up-and-coming star pitcher accidentally hurled her baseball through a glass pane in our family room hutch. Usually, I’d…
Q & A: Are Broken Screws Removable? Q: Argh! I broke off a brass screw while installing a small hinge. Can I get it out? A: Join the club!…
Q & A: Help! My Router Makes Sparks! Q: When I run my router I see lots of small, blue sparks inside. Recently the sparks have grown larger. Is this…
Q & A: Why are new chisels so dull? Q: Whenever I buy a blade, like a tablesaw blade or a router bit, it’s always sharp.How come when…
Q & A: Dovetail Jig Set-Up Q: I’ve fallen in love with my dovetail router jig, but my big frustration is setting the depth of the dovetail bit each time….
Make Corner Splines Decorative corner splines sure make an ordinary box look great. But they can be a bit dicey to cut on a tablesaw. Let your plate joiner come…
Classy Face Frames I make a lot of traditional face frame cabinets and it?s always a problem covering the raw edge of the plywood at the corners. A normal face…
Extract a Broken Screw Murphy’s Law guarantees that screws will break at the worst times. Fortunately, I’ve found a simple way to extract the headless shank and repair the damage….
Joint Rough Lumber with a Planer I came across some wonderful oak boards for a small table I wanted to build. The problem was the boards were too wide for…
Q & A: Board Feet Calculation Q: I used to buy planed and jointed lumber (S4S) at a home center where it was sold by the lineal foot.Now that…
At-Hand Tool Storage By Bob Ungar I hate fumbling around in drawers or digging into cabinets for tools.That’s why I love perf-board. It displays my hand tools out in the open where…
Q & A: Truing a Framing Square Q: I just inherited my grandpa’s framing square. It’s big and heavy and I’d like to use it but it isn’t square!…
Q & A: Final Rubout Q: I always have problems getting a smooth finish. I sand the wood with 220 paper,wipe it with a tack cloth, apply three coats…
Q & A: Jointing Thick Wood with a Router Q: I have a very small shop and don’t have the space for large machines like jointers and planers. I need…
Q & A: Pencil Mark Cleanup Q: How do I get the pencil marks off my oak plywood bookcase? I tried using an eraser, but that didn’t get down into…
Q & A: Veneered-Plywood Tear-Out Q: I have some planks with a pronounced crook.The grain is beautiful and I would like to make use of the crook in a desktop…
Q & A: Keep the Crook Q: I have some planks with a pronounced crook.The grain is beautiful and I would like to make use of the crook in…
Compact Turning Center Put all your tools and accessories at your fingertips by building this storage rack. By Jim Williar I made turning on my lathe much more enjoyable by…
Q & A: Router Bit Slipping Q: Is there any reason why my router bits are suddenly slipping? I have had this router for years without any trouble. A: Because…
Q & A: Which Glue for Bent Lamination? Q: A chair design I’m working on requires bent laminations for the back spindles. I’m using maple and am having a hard…
Q & A: Cock-Beading on Drawer Fronts Q: I have plans for a Queen Anne highboy in which the drawer beads are applied as separate strips to the edges of…
Q & A: Restoring a Blued Chisel Q: The first thing I did with my new grinder was to blue the edge of a chisel. Is there anything I can…
Q & A: Mortising By Machine Q: I’m having trouble with my mortising machine. I cut mortises by slightly overlapping each hole, but I’ve broken a few bits and my…
Nailer Blowout Q: I am building an entertainment center with a solid-oak face frame, and an MDF-core plywood and oak veneer carcass. When I was nailing the face frame…
Drill Caddy This drill caddy is compact, yet big enough to hold your cordless drill, an extra battery, and all the tools and fasteners you’ll need for any installation project. By…
See-Through Router Base See where you're going on a dovetail jig. By Dave Munkittrick Why are so many router bases solid black? I hate peering through those little holes…
6 Storage Solutions You Can Build Into Any Cabinet By Bruce Kieffer You may also like… Modular Shop Cabinets Hyperorganize Your Shop Hold-Everything Tool Rack Sandpaper Roll Storage I use…
The Way Wood Works: Birch This affordable wood is great for both high-end and utilitarian cabinetry. By Tim Johnson Birch is a hot item at the lumberyard these days, and…
The Way Wood Works: Reading Grain Direction By Tom Caspar “Going against the grain” is a familiar phrase. It means doing something the wrong way.When you’re talking about wood, you…
Figured Cherry Spectacular wood and where to get it. By Dave Munkittrick Nature truly is the greatest artist and figured cherry is living proof. If you’ve ever admired the fluid…
The Way Wood Works: Curly Wood How to buy, machine and finish this amazing wood. By Tom Caspar Hidden within a few trees in every forest lies a mysteriously distorted…
Milk Jug Dust Collection Routing makes a real mess. But, here’s a solution that won’t cost you a dime.Take a 1-gallon milk or windshield-washer container and cut a hole in one side for…
Butternut Tips for working with black walnut's blond cousin. By Tim Johnson Butternut is one of our prettiest domestic hardwoods, but most people have never seen it. Butternut trees are…
My power tool cords were always in a tangle, so I finally did something about it. All it took was a couple of cable ties; a small standard one…
Spacious Drill Press Table You may also like… Drill Press Table Bandsaw Table System Improved Crosscut Sled I built this auxiliary drill press table to give me the extra…
Woodtek’s coupling skirt ($30) makes it easier to dispose of the dust your collector collects. It adapts your 2- or 3-hp dust collector to a metal trash can. Simply disconnect the…
3M’s gold-colored FreCut sandpaper cuts faster, lasts longer and leaves the wood looking better than conventional paper. A great finishing tool, FreCut paper is now packaged as 3M’s…
Double-Duty Planer Stand You may also like… Mobile Outfeed Tables Mobile Miter Saw Stand Double-Duty Shop Stool I love two-for-one deals.Even my shop is a twofer; it doubles as a garage…
In my basement shop every square inch counts! Out of necessity I found a wealth of unused space tucked right under my nose,or should I say feet.That awkward space under…
I decked out my chop saw station with a shop vacuum for dust collection and a shop light so I can see where I’m cutting. It worked…
Space-Saving Clamp Rack My bench is too small for big glue-ups. The only spot large enough is a little bit of open floor in my basement shop. I wasn’t about…
Benchtop Tool System My shop is in a two-car garage, which (outrageously enough) I must share with two cars. That’s why I use benchtop tools. Unfortunately, they’re somewhat hard to…
Turn Your Storage World Upside Down In my small garage shop, floor space goes for a premium while the air space overhead goes unused. I came up with a neat…
A Great Glue Bottle Tip I like the narrow tip on refillable glue bottles. What I don’t like is the tiny little cap, which is very easy to lose. The…
Tackle Box Storage This is my all-time favorite way to store screws, small hardware and router bits. Fishing tackle boxes come in a variety of sizes and shapes but I…
Blade Caddy Here’s a handy tote for scrollsaw blades that I fashioned from a scrap of 2×6, a piece of plywood, and two Peg-Board multiple-tool holders. I cut the curved…
This is one of my favorite shop upgrades. By adding this suspended outlet over my work area I always have electricity close at hand. It…
Laminate Flooring for Zero-Clearance Inserts Rather than mess with gluing up plastic laminate, I use a piece of laminate flooring when making zero-clearance inserts. Laminate flooring is great because it’s…
Tablesaw Tapering Jig I recently built a pair of garden benches that required several identical parts that were tapered on both sides. To make the job easier, I built this…
Here’s a quick and easy way to align your tablesaw fence with your miter slot. Plane down a board until it fits into your miter slot…
Pivoting Outfeed Support I recently saw an outfeed stand that had a pivoting top. The pivoting action prevents a workpiece from catching the front edge of the outfeed top. Instead,…
Anti-Slip Dust-Collection Table Here’s a pair of sanding helpers that work great together. The rug pad provides a soft anti-slip surface. The Peg-Board, combined with the holes in the rug…
It seems like I’m always misplacing my push sticks, blade wrench, featherboards and other small tablesaw accessories. To solve my problem I added a shallow…
Here’s my solution for storing skinny things like wood trim and edge banding. I bought a 12-in.-dia. by 8-ft.-long cardboard concrete form at a home center…
Fifty bucks and a few hours is all it takes to put together this finishing booth. It keeps overspray off my tools and dust off my…
Universal Clamp Rack I’ve tried several designs for clamp racks but this one’s the best because it holds lots of different types of clamps. It’s also very simple to build….
Light-Duty Folding Worktable By Kevin Boudreau Sometimes a guy just needs some space on which to spread out. That’s why I built this folding worktable for my compact workshop….
I came up with this slick way to drill a large, straight hole in the end of a post. It works great and makes good use…
I recently built a project that required a tall vertical fence for my tablesaw. My tablesaw fence lacks a T-slot and I didn’t want to…
Furniture Repair Tips Tricks for taking it apart and getting it back together. by Mac Wentz Major furniture repair often involves disassembling the piece and putting it back together. Sounds…
A little metalworking finds its way into my woodshop from time to time. When cutting metal, it’s best to use a machinist’s vise to get…
I found a new place to store dispensers right under my nose. Any lightweight stuff that comes in a box can be fastened to the bottom…
My outrigger support is just the ticket for cutting full sheets of plywood in my small shop. If you own a T-square-style fence,…
To change the blade on my tablesaw, I used to wedge the front end of my push stick between the saw table and the blade teeth,…
There was no room in my basement shop to cut full sheets of plywood. I always had to have the home center guy cut…
My burgeoning collection of spring clamps and small bar clamps was crying out for a storage solution. The doors on my shop cabinet offered…
I’m a neat freak and I jump at any idea that keeps stuff off my bench. I built a glue bottle perch for my…
Photocopy Template I used to hate hanging objects, like power strips, that have hidden T-slots on the back. No matter how carefully I measured, I could never get the mounting…
Swing-Out Plywood Storage I was looking for a way to keep my small inventory of plywood organized and easy to access. The garage at my town house is small, but…
Here’s a chisel rack that protects those sharp edges and allows me to see the right chisel for the job at hand. The rack is easy to customize for…
With this shop-made bench dog I can put light right where I need it. The dog is just a square chunk of wood with two smaller pieces…
I bought my current house because of the big detached garage, which is perfect for my woodshop. However, when I started remodeling the house I got…
Small Parts Carousel While visiting an antique shop, I discovered a way to store all that indispensible small stuff that used to clutter my…
I’ve got a lot of clamps, but they don’t take up much space. I simply drilled 5/8-in.-dia. holes through 3/4-in. plywood at a slight upward angle and…
Expandable Parts Rack When I worked on a big project, every surface in my shop used to get covered with stacks of parts….
Instant Surface In my compact shop, everything has to be portable and stowable, including my work surfaces. Whenever I need tabletop space…
Inspired by the pantry cabinet in the kitchen of our new house, I built this compact version for my workshop. It has the same deep…
Sliding Wall-O-Tools I built this 8-ft.-long shelf system to take advantage of the narrow space in the corner of my garage. When the unit…
I use this jig, which I made from leftover materials, to cut plywood into manageable sizes. Melamine provides a slick surface for the saw to ride…
Adding a dust collection system to my shop was a great move, but it wasn’t cheap. I did manage to save money by making my own…
Woodworking in my basement workshop used to leave a layer of dust everywhere until I hung window shades from the ceiling. Now I box myself into a…
My disc sander is indispensable for both quick wood removal and final smoothing. I got tired of changing and wasting discs every time I needed a different…
I love using dust collection with my orbital sander, but the hose always caught on the edge of my workbench. I fixed this problem by suspending the…
My HVLP spray gun came equipped with a standard metal fluid-pickup tube. It works fine until I tip my gun to get inside a cabinet. Then the…
Arrgh, another burned cut! Don’t you hate it when this happens? Here’s a fix. Shim out the workpiece with thin cardboard and take a second light cut….
I transformed this dresser for my daughter, who didn’t like the way her husband’s metal tool chest looked in their apartment. For these newlyweds, shop space wasn’t…
I use air tools for sanding, nailing and finishing. I usually work in my garage, but when the weather is nice, I often grab my…
Installing a dado set on my left-tilt saw makes the scale on the rip fence un-usable. Here’s why: The cutters stack from left to right,…
I replaced my bandsaw’s wimpy 1-1/2-in. dust-collection port with a shop-made shroud that makes bandsawing virtually dust-free. The secret: My shroud’s intake port is much…
In my crowded shop, there’s no such thing as unusable space. My router bits store under a shop cabinet, out of the way until I…
Hold It! Roll It! Hang It! Store It! My bench grinder is out of the way but instantly accessible, thanks to this sturdy flip-up table. It works…
I don’t like to throw wood away; offcuts and other short boards work great for small projects, jigs and shop fixtures. But until I built this mobile cart,…
I keep a few landscape pavers handy in my workshop to use as hold-downs and weights when clamping is inconvenient. The only problem is that they leave…
In my small shop, my tablesaw doubles as an assembly table. To protect the saw’s surface when I’m gluing or staining, I installed a heavy-duty vinyl window-shade…
This simple guide guarantees success whenever you need to make a straight routing pass. It’s perfect for jointing a long edge or routing dadoes and…
Had enough dust? Hook up to any portable power tool with this set of accessories. by George Vondriska Most shop vacuums are big and powerful, like SUVs. These vacuums have…
Electric spaghetti. That’s what most of us have lurking behind our computer desks and entertainment centers. Every time you want to add or take out a component, unsnarling that mess…
Solitary Strategies for Three-Handed Tasks by Tim Johnson One of woodworking’s major attractions is being able to say, “I built that myself.” On the surface, this statement is about mastering…
Thanks to my new sanding table, my lathe doubles as a disc sander. I really like this setup, because I can adjust the speed of the disc…
Mobile Clamp Rack Hold it! Roll it! Hang it! Store it! By Roger Meinen Tired of dragging clamps around my shop, I built this rack that brings them right to…
My contractor-style tablesaw spewed sawdust everywhere until I enclosed the base by covering all the openings with 1/4-in. MDF panels. First, I added two aluminum…
In my small shop, I use a shop vacuum to collect dust from several tools. To cut down on the need to swap hoses, I…
Extension wings on the miter saw make cutting long stock a breeze. My shop-made wings install and knock down in seconds and they’re as light as feathers….
Horsing my bandsaw out of the way was a real pain until I installed a pair of large casters (see Source, below). Now my saw has…
7 Tips for Better Drum Sanding By Randy Johnson If you hate sanding (and who doesn’t?), a drum sander can be a godsend. Just feed in your boards, or even…
I know I should unplug my tools before changing blades and bits, but sometimes I forget. So far I’ve been lucky, but I’d rather be safe,…
One day, after spending 20 minutes looking for my tablesaw’s arbor wrench, I decided it needed a permanent home. Drilling a hole through the cast-iron extension wing took…
Clamps hung on the wall are space hogs. I’m always on the lookout for more efficient storage schemes in my all-too-small shop. At the hardware store…
Ladder Lumber Rack I organized all my short boards by turning an inexpensive 6-ft. stepladder (about $30 at a home center) into a lumber rack. Now every board is easy…
3 Kitchen Storage Projects Squeeze more space from your cabinets with customized roll-outs. by Eric Smith and David Radke It may seem like a paradox, but even kitchens that are…
One of my favorite sharpening tools is a diamond paddle. I use it for router bits, knives and, most importantly, scrapers. The problem is that it…
I used to work in a cabinet shop that churned out countertops by the truckload. We used this simple jig to keep plastic laminate from lifting…
by John Vasi Sometimes I prefer to sand by hand using a rubber block. This method gives me a better feel for the work than using…
by Chip Harding Sanding between coats of polyurethane is tough on sandpaper. And I make it tougher, because I never wait the recommended 72 hours before recoating….
by Tim Johnson Waterstones have always been my preferred method to produce a razor-sharp edge. I store them in a plastic tub filled with water, so…
by Lou Bush I’ve had my canister-filter dust-collection system for about two years. It works great, but I figured out a new way to get it…
by Frank Muhvich Storage space is limited in my shop, so my pipe clamps hang from the ceiling. I made this rack from 3/4-in. plywood and attached it to the…
Press fitting pen parts requires a deft touch, but you don't need a special clamp or vise to do the job: I use my lathe and a…
I made this quick-release sanding block from four pieces of 1/2-in. -thick birch plywood. The top three pieces are glued together. Wrap a quarter sheet of…
A can of lubricant is very useful around the shop, and so is the little red straw…if you can find it after the first use! I…
Trimming miters used to drive me crazy, because I couldn’t hold the piece I was trimming securely enough against the miter gauge. The piece would always slide…
Why doesn’t a drill press come with an adjustable fence? My solution is essentially a two-part table. The fence (C) is attached to the top part,…
by Mandy Houston Dried glue used to make my pipe clamps hard to handle and use. Now I give the pipes a light coat of paste wax from…
by Frank Penicka I hate waiting for the glue to get to the tip of the bottle, especially when it’s almost empty. So I store my glue bottle…
by Thad Bolden Precise marks are one key to accurate cuts. Rather than mounting pencil sharpeners all around the shop, I just stick 120-grit PSA-backed sandpaper wherever I…
by Walt Everett I try to use every square inch of space in my shop, so I made a storage rack for my turning tools that swings…
Leather Tool Sheaths By Michael Dromey When I’m not using my chisels I keep them in a drawer, so I made a set of leather sheaths to protect their sharp…
by Richard Fenwick Crouching to operate my compressor’s drain valve was no big deal until my football-ravaged knees started acting up. To keep from grimacing in the sawdust,…
by Brian Rajewski One sure thing about clamps is that they’re never close enough when you need them. That’s why I devised this rolling rack. Its 4-in….
Nothing makes a cabinet look worse than door panels with unattractive grain that runs at weird angles. It pays to be picky about grain direction, even…
Even though most cordless drills are designed to stand on their own, they still fall over easily. Mine took one too many dives off the workbench. This…
A mobile planer stand isn’t new, but the modifications I added to mine just might be. When I lift the handles, the legs lift off…
I built the “Ultimate Crosscut Sled” featured in AW #75 (October 1999). It works great, and recently I've added an adjustable stop, which makes it even better. I thought other…
While working on a project, I used to draw sketches, keep notes and record shopping lists on writing pads. Unfortunately, they always got lost. …
I like to work from plans, but paper is hard to protect in a workshop. My plans often become so torn, crumpled and soiled that…
Reaching down to open and close my tablesaw's blast gate was a real pain until I built this pivoting mechanical arm from pieces of 1/8-in. flat steel and 3/8-in. rod….
Melamine is the professional cabinetmaker’s best friend. Build a cabinet with it and you have a complete, durable interior that requires no sanding (yes!) and no finishing (oh, yeah!). Pros…
1. Sandpaper Roll Storage I use pressure-sensitive-adhesive (PSA) sanding discs. For easy access, I like to get them out of their packages and lined up by grit. I hang…
How two versatile woods can be both a blessing and a curse. by Karen Nakamura Cheap, plain and definitely not wood. That’s how many woodworkers describe particleboard and MDF (medium-density…
Commercially made zero-clearance inserts cost about $20. I make my own for less than $3 from 3/8-in.-thick polyethylene cutting boards, which are flat and rigid. A 14-in. x 17-in. cutting…
I don't like to throw wood away; offcuts and other short boards work great for small projects, jigs and shop fixtures. But until I built this mobile cart, my shop…
It's easy to cut perfectly round tabletops of almost any size on your tablesaw. All it takes is a simple jig (Fig A) and careful setup. With this method, you…
Simple Lumber Maker By Jay McClellan I’ve turned my bandsaw into a mini sawmill with the help of one dirt-simple jig and a pair of extension tables. The jig is…
Screwing plywood pieces with drywall-type screws is quick and easy, but drilling holes in a straight line can be tricky. That’s why I made this handy little marking gauge that…
I use my grinder almost exclusively for beveling my chisels, so I like to keep the tool rest set to produce the 25-degree bevel I prefer. Having to reset the…
When it comes to router-bit storage, I could write a book. I've tried everything, but I think my latest design is a keeper. I prefer to keep my bits protected…
I decided to organize my router bits by making a tray from a scrap block of wood. But I soon discovered that my 1/2-in. shank bits wouldn't fit into 1/2-in.-dia….
I love having a cutting list close at hand. But hanging on to it when both hands are busy was a problem – until I bought 24 clothespins for $2…
It's hard to improve on the performance of a T-square fence, but I think I've done it. I got frustrated with clamping on an additional subfence every time I wanted…
The face vise on my workbench didn't hold long boards rigidly enough until I added this adjustable "bench slave." And it only cost about $30. First I milled a board…
Crouching to operate my compressor's drain valve was no big deal until my football-ravaged knees started acting up. To keep from grimacing in the sawdust, I devised a more civilized…
Before I installed this device, I couldn't lock my bandsaw's table securely enough for resawing. If I banged a heavy board on the outboard side, the table would always tip…
Vertical Lumber Organizer Before I installed this vertical storage rack, my lumber was hard to manage and a housekeeping nightmare. I could never find the piece I wanted, and…
While sweeping up offcuts from around my bandsaw, I realized two things: First, I hate sweeping. Second, a dustpan-shaped tray attached to the bandsaw would catch most of the offcuts…
My shop has limited storage space, so my tablesaw accessories used to cram its tuck-under drawer and cover the extension table. My new accessory storage wall makes everything accessible…
Hauling my benchtop planer or miter saw out every time I needed to use one or the other was hard on my back until I devised this mobile base. It…
I don't have room in my garage shop for a permanent clamp table, so I made this folding version from a leftover 2-ft.-wide sheet of 3/4-in.-thick plywood. Folded, it's less…
I like to keep my fix-based routers handy and ready to go with my favorite bits. Of course the bits prevent me from storing the routers standing up. That's why…
My favorite woodworking projects are clocks—big ones or little ones. If it ticks, I’ll make it. My latest venture provided me with the challenge of flattening the face of some…
To strengthen miter joints in narrow stock, use face frame biscuits. They're like standard biscuits but smaller (about 1-3/16 in. long), so you can use them in stock as…
Snag-Free Hose By Peter Natoli I love using dust collection with my orbital sander, but the hose always caught on the edge of my workbench. I fixed this problem by…
Flexible Spray Gun Pickup Tube My HVLP spray gun came equipped with a standard metal fluid-pickup tube. It works fine until I tip my gun to get inside a cabinet….
Two-Wheel Mobile Base Here’s my quick and cheap solution for making a contractor-style tablesaw mobile. I glued a piece of 2×4 to a 2×6 and added a pair of 2-in….
Swing-Out Plywood Storage I was looking for a way to keep my small inventory of plywood organized and easy to access. The garage at my town house is small,…
Snow Shovel Dust Pan I’ve tried out a lot of different kinds and sizes of dustpans but I like this child’s snow shovel the best. The long handle means I…
Picture Frames from Scrap I finally found a great use for all those pieces of scrap wood that pile up around my shop: I make simple picture frames out of…
Quick-and-Easy Storage Boxes I finally found a use for all that scrap plywood I've been hanging onto. I made a bunch of small storage boxes with it and a small…
See-Through Chisel Holder Here’s a chisel rack that protects those sharp edges and allows me to see the right chisel for the job at hand. The rack is easy to…
Bench Dog Light With this shop-made bench dog I can put light right where I need it. The dog is just a square chunk of wood with two smaller pieces…
Mobile Tool Cabinet I bought my current house because of the big detached garage, which is perfect for my woodshop. However, when I started remodeling the house I got really…
Convenient Benchtop Protection My workbench is beautiful and I want to keep it that way, so I cover the top with builder’s paper ($7/140-ft. roll at my local home center)…
Air Hose Rack Air tools are great, but the air supply hose is hard to store conveniently. This rack solves this problem, and it’s cheap! All you need is some…
8-ft. Straightedge for $4 Whenever I have to cut down a sheet of plywood I reach for one of my trusty metal stud straightedges.Metal studs are available in different thicknesses…
Circle Center By George Vondriska Quickly find and approximate the center of a narrow board by using your fingers like a marking gauge. Set a pencil in your fingers, allowing…
10 good rules for workbenches and 10 ways to help your current bench work better.
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