Shallow Cut Eliminates Tear-Out

When I crosscut hardwood plywood, I use an old technique to minimize tearout on the bottom face. I simply make two passes with my general-purpose blade. After setting the rip fence, I cut a [...]

Wide-Mouth Dust Collection

The dust collection port on my sliding miter saw missed a lot of sawdust, so I added an additional port mounted directly behind the blade. The port is a piece of 3-in. ABS pipe that’s cut at 45 [...]

Line and Berry Inlay

Make this traditional design with a router and plug cutters. Line and berry inlay is an old American tradition. There are many variations of the design, but all consist of a series of circular [...]

Disposable Drill Press Table

Instead of making disposable inserts for my drill press table, I found that it’s faster and cheaper to make disposable fence/table assemblies. I can use the entire surface of my disposable [...]

Offset Biscuit Joints

I use biscuit joints in lots of small projects, particularly for joining rails to legs. I usually reference from the bottom of the plate joiner rather than use its fence. When I want to make an [...]

Efficient Shop Wiring

A single cable provides 120-volt and 240V service. Every article I’ve seen describing the wiring of a shop for both 120 volts and 240V uses separate cables for each voltage, which is a [...]

A Dovetail Reference Joint

Like many woodworkers, I own a basic half-blind dovetail jig, which I use only occasionally for making utility drawers. During the interim, I tend to forget the setup procedures and spacing [...]

Rare Earth Hinges

Rare earth magnets make really slick hinges for small boxes. The lid on this ring box pivots on two hinges made from 10mm magnets—nothing more. Each hinge is composed of two magnets: one is glued [...]

Launder Your Sanding Belts

When I’m sanding pitchy wood or removing old finish, my sandpaper gets really gummed up and I can’t get it clean with the rubber eraser-type cleaner. I used to throw it away and buy more. [...]

Unjamming a Hole Saw

Hole saws provide an inexpensive way to bore large holes, but they have a maddening tendency to clutch the drilled disk afterward. I’ve found that the best approach for removing a stuck disk from [...]

Lumber-Drying Clamps

I’ve dried my own lumber for years, but I always had a problem getting enough weight on top of the stack, to keep the upper boards from warping. Here’s a solution: Use clamps made from threaded [...]

4 Tips for Dovetailing by Hand

Cutting your own dovetails is a right of passage for many woodworkers. Many out there find it intimidating when they first start though. Here are a few techniques that will help you out (or help [...]