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A complex moulding can be difficult to sand. Softening its crisp edges is a crime, so I’ve been using a thin, flexible stick with sandpaper adhered to it for getting into the flat areas. [...]

When sawdust got packed into the back end of my planer’s blast gate, I couldn’t close the gate all the way.  I solved this annoying problem by cutting a notch in the gate. Now, when I close the [...]

Tighter Corner Joints Ahead Dadoes and, rabbets are two of the most widely used cabinetmaking joints. Cabinet carcasses, drawer boxes and jewelry boxes all lend themselves to this simple but [...]

A tenon should be one-third the thickness of a rail—at least, that’s what an old rule of thumb recommends. A 3/4″ board should have 1/4″ tenons, for example. But what about a [...]

Zero clearance inserts are wonderful for eliminating tear out, but unfortunately, they also eliminate dust collection. To give my collection system an opening to pull sawdust through, I cut a [...]

My dust collector, though pieced-together, is the perfect solution for my one-car garage shop. I use a cyclone separator and 5-gallon bucket in conjunction with my shop vacuum. For easy mobility, [...]

Practical solutions for a cleaner shop Vacuum-Assisted Bench I got tired of hooking my bench tools to my shop vac. Now I simply plug their dust collection hoses into the bench. I drilled and [...]

I use a piece of painter’s tape to mark dadoes when I assemble cabinets. Then I know exactly where to shoot nails or install screws and there aren’t any pencil lines to sand off when I’m [...]

When my bench’s tool tray fills up with sawdust and hardware, I’ve found that the easiest way to clean it is to use a vacuum. To keep the hardware from going into the vacuum, I cover [...]

If you use a cyclone dust collector, you’ve no doubt struggled with emptying the barrel. When it’s filled with dust, it’s really heavy, not to mention the face full of dust you [...]

Large plastic boxes, the kind that restaurants use for bussing dishes, are perfect for shop drawers. They’re strong, durable and lightweight, plus they have built-in handles. They’re perfect for [...]

Maximize your drum sander’s potential. 1. Skip the Scrape Eliminate laborious hand scraping of dried glue: contrary to popular belief, you can take glue-ups directly to your drum sander. [...]