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Spindle-Sander Sharpening

Here’s a simple way to sharpen chisels using a 3″ sanding drum mounted in an oscillating spindle sander or a drill press. Cut a squared-up 2×4 the length of the sander’s table. Cut a [...]

Lamp Safety Screen

My lathe came with a lamp, but the lathe’s manual has this weird warning: “Position the work lamp so that wood chips do not accumulate inside the lamp shade and pose a fire hazard.” Now, [...]

Mini Shelf Pins

For small cabinets, I prefer to use small, discreet shelf pins that I make myself. I also make sleeves for the pins to fit into. Sleeves help hold the pins firmly in place. I make the pins from [...]

Premeasured Shellac

Shellac is a mainstay in my shop, both as a sealer and as a finish. I mix my shellac from flakes and usually go with a 1 lb. cut, which is ideal for brushing ultra-smooth coats. I used to measure [...]

Brush Care 101

How to choose, condition, and clean a finishing brush. It’s really tempting to buy an inexpensive brush for finishing. Say you spend $4 on a standard paint brush and throw it away rather than [...]

Homemade Bench Grips

Bench grips are handy for holding parts above the bench for routing, sanding or finishing.  To make them, just cut some wood and rubber shelf liner into 2″ to 3″ squares. Glue the [...]

Blowout Beater

A coping sled is a must-have accessory for router table work. It helps you hold a narrow piece, such as a door rail, perpendicular to the fence and backs up the cut to prevent blowout. At least, [...]

Lumber-Drying Clamps

I’ve dried my own lumber for years, but I always had a problem getting enough weight on top of the stack, to keep the upper boards from warping. Here’s a solution: Use clamps made from threaded [...]

Logs to Lumber

In a search for wide boards, it pays to buy whole logs. Visitors to my shop often ask where I buy the wide, matched cherry and walnut boards I use for reproducing classic American furniture. [...]

Blowin’ in the Wind

Blowin’ in the Wind My wife and I ran out of plywood as we were adding shelves to the garage, so we headed to the home center for another sheet. We hadn’t noticed how windy it was until we came [...]

New Hope Blanket Chest

Inspired by traditional Pennsylvania design, this chest is a dovetailer’s delight. I’ll bet that there’s a blanket chest somewhere on your honey-do list. It’s a useful piece that looks great in [...]

Make A Safe Small Miter Saw Cut

Cutting small parts on a miter saw doesn’t have to be scary or dangerous. I’ve adopted a method that keeps your fingers well away from the blade and prevents the piece you’re cutting from zinging [...]

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