Truth in Sharpening Angles - Popular Woodworking Magazine

## Truth in Sharpening Angles

The little side-clamp honing guide is my favorite bit of sharpening equipment. But it frequently is criticized for two shortcomings:

– It is poorly made and sloppily painted. So you have to tune the little sucker up before it will perform reliably, especially with chisels. This is a 100-percent valid critique of this honing guide.

– You cannot rely on the honing guide’s directions for setting the correct angle on a plane iron , i.e. make the iron project 1-1/2″ to sharpen a 30Ã?Â° angle. This inaccuracy is because these instructions are based on using thin irons only, back when most plane irons were consistently about .08″ thick. Today many manufacturers use thicker irons.

This second criticism is also true. Thick irons produce different sharpening angles in the jig. But the question is: Is it true enough to bother a woodworker (who is not an engineer, machinist or nuclear physicist)? Back in April, Thomas Lie-Nielsen told me he had done the math and that the differences were minor , thicker irons didn’t change the angle much.

So this morning I decided to put some numbers to it. Yes, I know there is an equation that will answer this question, but I’m the kind of guy who needs to see it to believe it. So I built a little jig with stops that would set the iron in my side-clamp honing guide so the iron projected either 1-1/2″ out of the guide or 1-5/32″ out of the guide.

The stop for 1-1/2″ is supposed to set a .08″-thick iron at 30Ã?Â°. And it does. The stop for 1-5/32″ sets a .08″-thick plane iron at 35Ã?Â° , my other most-common sharpening angle.

Then I sorted through my planes and pulled out some thicker irons. I put each in the side-clamp honing guide, set them using the stops on my jig and then used the handy Grizzly G9900 Universal Dial Bevel to read the actual sharpening angle off the unbeveled face of each plane iron.

Here are the results:

1. A Veritas plane iron that is .123″ thick is at 32.1Ã?Â° at the 1-1/2″ stop, and at 37.3Ã?Â° at 1-5/32″ stop.

2. A Lie-Nielsen plane iron that is .14″ thick is at 32.4Ã?Â° at the 1-1/2″ stop, and at 37.4Ã?Â° at 1-5/32″ stop.

3. A Veritas plane iron that is .179″ thick is at 33.1Ã?Â° at the 1-1/2″ stop, and at 38.2Ã?Â° at 1-5/32″ stop.

4. A Veritas plane iron that is .19″ thick is at 33.4Ã?Â° at the 1-1/2″ stop, and at 38.8Ã?Â° at 1-5/32″ stop.

I’ll let you draw your own conclusions here, but here’s what this data means to me (a non-engineer and non-machinist): I shouldn’t worry about this too much.

For me, what counts is consistency more than precision. If my iron is always sharpened at 37.4Ã?Â° instead of exactly 35Ã?Â°, that’s fine by me. The 2.4Ã?Â° difference will not significantly change the way the plane performs. It will not violate the tool’s “clearance angle” (I’ll discuss the clearance angle another day).

In fact, what it will do is make the cutting edge just a teensy bit more durable (higher sharpening angles make for more durable edges) and it will increase my cutting angle on bevel-up planes just a tad , which also isn’t a bad thing (higher angles in those tools reduce tear-out).

My apologies for making this “Technical Tuesday.” Next Tuesday I’ll post cute pictures of hedgehogs.

– Christopher Schwarz

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• Tony Wilhoit

How would I order The little side-clamp honing guide The truth in Sharpening Angles
Posted 5/26/2009 in All Weblog Posts | Handplanes

• Christopher Schwarz

Lance,

Two tune-ups:

1. Remove the paint from the dovetailed ways. It interferes with clamping chisels. I use a triangular file to do this.

2. File flat the bed that holds the plane irons. Too often the two jaws come together and make a hill, which is no good.

Both tune-ups take about 10 minutes at most.

Chris

• Richard E. Reimers

The way the plane cuts is what is important.

• dave brown

Yeah, but those aren’t cutting angle variances. For a bevel down plane those are clearance angle variances.

• David

Chris – With you on the "don’t worry about it" comment – there’s way too much of "my table saw table is out of flat by 0.0005"!!!" type threads on the WW forums.

However, I’d suggest that the about 4 degree difference on the thickest Veritas iron may indeed make a noticeable difference on how the plane performs if (and only if) it’s in a bevel-up plane. Konrad Sauer, for example, offers 45 degrees, 47.5 degrees, and 50 degrees as his "standard" stable of cutting angles, and the 45 versus 50 degree cutting angle was the difference between wooden planes made for softwoods and hardwoods, respectively, in British and American wooden plane making company’s catalogs.

• Teresa Jones

I love hedgehogs!

• dave brown

Very interesting research Chris. Definitely one of those "wish I had the time" research projects. Your findings are useful and confirms what I thought — the difference is just background noise because it only affects the clearance angle.

BUT, if you for whatever reason use two honing guides, such as the Veritas honing guide and a side-clamping guide. This explains why there is a difference in where on the blade honing is occurring when you switch to the other guide.

PS, is that Grizzly gauge accurate enough? ; )

• Lance

Chris,

What tune-up tips do you recommend to get this sharpening guide up to scratch?

• Mark Wells

I set the angle on my honing guide using a block of wood cut to the proper angle. Anybody ever tried that with the side clamping jig? Seems like it work work.

http://www.mwells.org/woodworking/sharpening/single-point-honing-jig

• Greg

Your point about the irrelevence of exact cutting edge bevels is well taken. However, for those that demand the exact angle, there’s not an easier way than to slap a Wixey (or other digital angle finder) on the steel and go (not my idea, but I don’t remember who I got it from).

• Mike Siemsen

I’m with David, next to my conscience that is my favorite guide. I set mine with a straight edge from the roller to the bevel, the bevel is set with the grinder. Will you be talking about the angle on tapered irons and chisels next?
Mike

• david charlesworth

Chris,

As you already know, my favorite guide too.

best wishes,
David

• tom fidgen

Chris,

Thanks for the info and the numbers…I’m glad you found the time to work them out. Lord knows I’ve thought about it but never did find the time or energy. Now just a little ‘copy, paste and print’ action and I’ll have a nice little reference chart in my shop!
Quick question though…where do you find the time.?
Looking forward to the hedgehog pics.
Cheers!

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