AW Extra 7/26/12 – 10 Techniques for Tighter, Faster, Stronger Miter Joints

Make micro adjustments with a disc sander

No tool can tweak a miter’s fit as easily as a disc sander can. You can shorten the workpiece a hair with a quick touch of the disc. You can also adjust the angle by a fraction of a degree. Instead of fussing with the miter gauge, make tiny adjustments by sticking a paper shim between the gauge and the workpiece.

Knock-off blocks for long miters

Long miters are a nightmare to clamp, but adding temporary triangular blocks makes it a snap. The key is to use paper from a grocery bag. Dab some wood glue on both sides of the paper, stick the blocks wherever you need them and let the glue set overnight. When you’re done clamping, remove each block with a hammer blow. The paper creates a weak spot in the glue bond, so the blocks break away without damage to the wood. Use hot water to soften any paper or glue left on the wood, then scrape it away and sand as usual.

Customize a drafting square

Drafting squares are inexpensive, accurate and great for tool or jig setup. Because they’re plastic, you can easily customize them to suit the job. We filed notches in this square to keep the saw teeth from interfering with setup. Drafting squares are available in various sizes for $4 to $10 at art and office supply stores.

Guides for perfect edging

Mitered guides clamped in place let you perfect the length and angle of mitered edging. Use the edging stock itself to guide the fit of each piece. Clamp the guides precisely in place and work your way around the tabletop, gluing each perfected piece in place as you go. After you glue and clamp a section of banding, remove the adjoining guides immediately so you don’t accidentally glue them in place.

The touch test

When you’re building a box or frame, the opposite sides must be precisely the same length. Otherwise, even the most perfect miters won’t form a tight joint. To compare lengths, hold the parts together on a flat surface and feel the ends. Your finger can detect differences your eyes can’t.

Stop cutting creep

When you’re cutting miters on a miter saw, the spinning blade tends to push or pull the workpiece along the fence. A hold-down clamp will stop the creeping, but molded stock can be hard to clamp. In that case, dampen the back side of the wood. Moistened wood is less slippery and easier to hold in place.

The 60-second squeeze

When you’re dealing with small or hard-to-clamp parts, the best clamping tools might be your hands. Simply apply glue to the parts; then rub them together to distribute and tack-set the glue. Hold the parts together on a flat surface for 30 to 60 seconds (although it may seem like 5 minutes). Watch the joint as you release pressure; if anything moves, squeeze and hold for a few more seconds. Let the assembly sit undisturbed for a half-hour before you handle it again.

Notched blocks for no-rush glue-up

Getting all four corners of a box or frame aligned and clamped before the glue sets can be a frantic rush. Four notched blocks lower the frustration level by letting you tackle glue-up in manageable steps. Start by joining two corners to form the two halves of the box or frame. Allow those first two glue joints to cure for 30 minutes or so. Then rotate the notched blocks and complete the assembly by gluing the two halves together.

Join miters first, rout later

Flat, square stock is easier to miter, align and clamp than shaped parts, so you’ll often get better results by routing edges after assembly. To avoid splintering at corners, make a few light passes instead of one full-depth cut. Most importantly, start each pass on a side, not at a corner.

Grain match matters

It takes more than a precision fit to make a miter joint look good; the wood’s grain and color should match, too. Using a single board to band a tabletop or build a picture frame makes color matching easier. Straight-grained boards are easier to match than those with wavy patterns. When matching wavy grain, try this: Miter one piece and then use it to find a matching area on the piece that will adjoin it.

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