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Routing a Gooseneck Molding

Making the molding on the top of this clock required an unusual method of template routing: using an overarm guide (see photo at right). The overarm guide is attached to the top of a router table, and is really just a long arm with a bearing screwed to its end. The bearing rides against the template, and can follow inside or outside curves and straight sections.

The overarm guide allows you to shape a profile that wouldn’t be possible to make with standard bearing-guided bits. Let me walk you through the steps of making this molding, and I’ll show you how the guide works.

Click any image to view a larger version.

1. First, I made a template the shape of the gooseneck’s inside curve. I traced the template onto the workpiece, which at this point is extra-wide, and bandsawed the curve, staying 1/16” away from the line. Next, I fastened the template to the back of the workpiece, installed a flush-trim bit in the router table, and shaped the workpiece to match the template.

2.


 

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