Through much of the 20th century it was conventional for base cabinets in kitchens to have doors with shelves inside–usually one fixed shelf about half-way up, projecting between 1/2 and 2/3 of the way toward the cabinet front (the shelves’ partial depth allowing users to see more of the contents on the cabinet’s floor). Those familiar with such cabinets can attest to their impracticality. They are an invitation to stack contents high, so when you need a griddle or wok you have to get on the floor and perform an archaeological excavation, pulling out everything you don’t want to reach what you do, only to shove the lot back inside to clear the counter so you can cook. And who has not experienced the exasperation that is a Tupperware avalanche?
For a few years a transitional mode of storage reigned, with pull-out trays behind the base cabinet doors. The trays were typically mounted on runners that extended about 3/4 of their length, allowing you access to most of the trays’ contents without having to get on your hands and knees. But you still had to open the cabinet doors to pull out the trays. Not only did this system require wasted motion; in many cases it also wasted space, necessitating extra room on each side of the trays to allow them to bypass the thickness of the opened doors.
Enter the latest solution for base cabinet storage: the drawer. A sturdy drawer on full-extension slides gives you access to the cabinet’s contents with a simple pull of the handles. As one of my customers put it, “It brings the contents of the cabinet to you, instead of you having to go into the cabinet and scrounge around for them.”
It’s relatively easy to convert a cabinet from doors to drawers. You just have to mind the specs of the particular hardware you’re using, as well as allow for how your cabinets are made. Here are some points to bear in mind and a step-by-step example.
Are the doors inset, half-inset, or full-overlay? You will want to take relevant implications into consideration as you plan, build, and install your drawers.
Which type of slide hardware will you be using? There’s some helpful information in three of my previous related posts:
Shop Made Jigs for Installing Blum slides
3 Kinds of Drawer Slides
Sizing Parts for Drawers on Blum Tandem Slides
Follow the manufacturer’s instructions regarding the position of the drawer slides. For instance, Blum Tandem slides may be mounted to the cabinet side or to the face frame and back, by means of a bracket. If your cabinet has a face frame that protrudes into the door opening relative to the cabinet sides, as in the example below, you also have the option of shimming the slides out so that the drawers will bypass the face frame.
Last winter, as part of a kitchen remodel in which I removed the cabinets I had made a dozen years earlier and refinished them, I converted a two-door cabinet with pullout trays to a drawer cabinet. To save time and materials, I reused the existing trays, modifying as necessitated by the slide hardware. Had I built new drawers, I could have gained a little extra space at each side, but instead I kept the existing spacers that had shimmed out the trays so they would bypass the doors. This is our kitchen, so the work is far less refined than what I would put into a customer’s house, and I compromised in various ways just to get the job done.
With the cabinet width sorted out, I turned to the location of the slides relative to the front of the cabinet. Blum Tandem slides must be mounted 4mm behind the plane of the drawer face. In this case, the faces would be inset, so that meant adding 4mm to the thickness of the applied drawer face. Blum Tandem slides also have specific requirements regarding the depth of the drawer. Their lengths vary by 75mm (or 3″) increments. Fortunately my “drawers” were 21″ from front to back, ideal for the 21″ Tandem.
The other important measurement when using Blum Tandem slides is the distance between the bottom edge of the drawer and the underside of the drawer bottom. It should be 1/2″. Mine was closer to 3/4″, so I trimmed the fronts and sides on the tablesaw using the rip fence. If your cavity is too small, you can glue strips to the bottom edges of the drawer to get the required 1/2″.
After trimming the drawers, I applied the Tandem locking devices and drilled the holes at the back for the tilt mechanisms.
Next I built the faces. These faces are more complicated than most, because they are designed to look like multiple drawers, a sleight of hand I sometimes employ to get desirable proportions. You could make faces out of plywood with solid edges if you’re going to paint the cabinets, or you could build frame-and-panel faces (like doors, but placed horizontally). I wanted the look of a chest of drawers, so I made drawer faces to match the proportions of those at the right of this cabinet, gluing them to false drawer rails. I cut a tiny rabbet into the drawer rail to mimic the look of the space that would be around a drawer face if the rail were real. For the vertical divider between the two top drawer faces, I used biscuits to line up the parts but only applied glue part of the way up, to allow the faces to expand and contract without splitting.
Aside from finessing the fit of all the parts, the last step for low-sided drawers with tall faces is to fabricate a support system that will keep the drawer face flat and square to the drawer while allowing the drawer face to move with changes in humidity. My crude solution (in this case) is pictured below: a pair of angled struts joined at the top by a horizontal rail. Oversize holes in the horizontal rail are fitted with panhead screws run through washers, to let the drawer face expand and contract.
If you are making multiple drawers and want to have rails between them (as in the cabinet to the right of the one I modified here), simply make the rails out of the same material as the rest of the cabinet face and attach them with pocket screws. I had to do this while modifying another cabinet in our kitchen, taking it from a half-round lazy Susan to a basic set of drawers. (Yes, the corner space that used to be available for storage–in theory–is now being wasted. Totally worth exchanging a semi-useful large cabinet for a smaller one that functions superbly.)
This is just one of numerous techniques that will appear in the book about kitchens I’m writing for Lost Art Press.
Nancy Hiller is the author of “English Arts & Crafts Furniture: Projects & Techniques for the Modern Maker,” a book that explores the Arts & Crafts movement with a unique focus on English designers. Through examination of details, techniques, and historical context, as well as projects, you’ll discover what sets these designers and their work apart from those that came before and after, as well as gain a deeper understanding of the Arts & Crafts movement and its influence. Get your copy today on shopwoodworking.com.
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