18g_nails_IMG_8582

An Economic Truth About Cut Nails

I prefer to use cut nails in reproduction work because they hold better and look right to my eye. But when it comes to cut headless brads, which are used to hold moulding in place while the glue dries, I don’t think these nails are the right choice for me. While cut nails are...

filed_nail_IMG_4481

Improve the Clinching Power of Your Cut Nails

Here’s a tip from Tim Henricksen, a fellow woodworker who has been building some six-board chests with me as I research this important early form of furniture. One of the trickiest things to do when building a chest with nails is to clinch the nails’ tips so they bend back into the work and...

Wonderful Wedgies With Cut Nails

Some of the best workholding ideas rely on simple wedging action. This weekend I stumbled onto one more great wedging trick using cut nails. This might be old hat for you. If so, forgive my waste of bandwidth (which should be the motto of my blog). I’m creating some wide panels from narrow boards...

R1574

New DVD on Bookcases now Available

My latest DVD with Popular Woodworking, “Build a Hand-Crafted Bookcase“ is expected to ship this week. It’s a 126-minute exploration of building the bookcase from “The Anarchist’s Design Book” entirely by hand using surfaced home-center pine. The DVD begins by throwing out the modern idea of using adjustable shelves and discusses how the design...

clamp-nail-IMG_0506

Prevent a Cut Nail Explosion Disaster

The only downside to using cut nails is they can split the work, especially when used near the ends of boards. While a properly sized pilot hole will usually prevent splits, there are times when the gnarly grain of the wood wants to split anyway. Cut nails also will split your work if you...

Staked-Sawbench-Chris

Staked Sawbenches, Day 2

Building staked furniture sometimes feels a lot more like an episode of “Buffy the Vampire Slayer” than a typical day in the shop. At assembly-time, the legs have to be knocked home hard to firmly seat the the conical tenon in its mortise and make a bit of a mechanical interlock. I’ve been making...

aumbry_open_IMG_0005

American Gothic: An Aumbry from Kentucky

Last night I put the first coat of linseed oil on this oak aumbry I’m building for an upcoming issue of Popular Woodworking Magazine and think it came out like I wanted. The oak is nothing special – just rift and quartered red and white oak off the rack at the lumberyard. I chose...

glue_dutch_IMG_9131

Quick Like a Dutchman

During the last year, I have been trying to figure out how to build the Dutch Tool Chest in two days during a class without sacrificing any of the joinery or important handwork lessons. I think I have it pretty much nailed. If you are interested in building one of these chests (featured in...