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Tenon Preview

A tenon should be one-third the thickness of a rail—at least, that’s what an old rule of thumb recommends. A 3/4″ board should have 1/4″ tenons, for example. But what about a [...]

Zero Clearance Dust Port

Zero clearance inserts are wonderful for eliminating tear out, but unfortunately, they also eliminate dust collection. To give my collection system an opening to pull sawdust through, I cut a [...]

Clamp Spacers

While I was gluing up the pedestals for an oak desk, I realized I needed a way to hold the sides parallel at the front. Three Quick-Grip clamps and a scrap wood spacer did the trick. They [...]

No-Fuss Flush Trimming

My flush-trimming setup allows trimming veneer and solid wood edging up to 7/8-in. thick. It consists of a router with a 1/2-in. straight bit, a table and a perpendicular fence. A 1″-thick [...]

Cork Vise Facing for a Soft Touch

I’ve found that padding my vise faces with cork prevents them from marring many surfaces, especially softer woods or finished workpieces. I use 1⁄4“-thick cork, which is available by the [...]

Shoot from the Blue Line

I use a piece of painter’s tape to mark dadoes when I assemble cabinets. Then I know exactly where to shoot nails or install screws and there aren’t any pencil lines to sand off when I’m [...]

Lumber Storage Workbench

I felt like I won the storage-space lottery when I came up with this bench design for my shop. I wanted a way to store lumber and my benchtop tools. The backbones of this bench are the 2 x 4 …

Bench Cleanup

When my bench’s tool tray fills up with sawdust and hardware, I’ve found that the easiest way to clean it is to use a vacuum. To keep the hardware from going into the vacuum, I cover [...]

Bag Liner

If you use a cyclone dust collector, you’ve no doubt struggled with emptying the barrel. When it’s filled with dust, it’s really heavy, not to mention the face full of dust you [...]

Establishing Depth Reference

Establishing Depth Reference A recent project required making a series of small wooden panels with shallow concave faces. For efficiency and accuracy, I decided to make a series of preliminary [...]

Instant Drawers

Large plastic boxes, the kind that restaurants use for bussing dishes, are perfect for shop drawers. They’re strong, durable and lightweight, plus they have built-in handles. They’re perfect for [...]

Vise in a Vise

I don’t use my machinist’s vise often enough to dedicate any of my limited bench space to it. Instead, I keep it tucked under a nearby cabinet for occasional use. I bolted the vise to a board [...]

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