Popular Woodworking Magazine » April 2011

Stickley No. 369 Morris Chair

Robert W. Lang — Mon, 02 May 2011 15:15:32 +0000

This is a model of a reproduction of the Gustav Stickley No. 369 Morris Chair. Read more »

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Gustav Stickley Morris Chair

Article Index — Wed, 30 Mar 2011 18:19:16 +0000

Reproduce an Arts & Crafts classic and reward yourself with the ultimate easy chair.By Robert W. Lang Pages: 28-35From the April 2011 issue #189 Buy this issue nowIn Gustav Stickley’s book Craftsman Homes, there is a picture of this chair with the following caption: “A big deep chair that means comfort to a tired man when he comes home after the day’s work.” First produced around 1906, this chair is an icon of Stickley’s furniture and his philosophy.Visually, this chair invites you to sit down and relax – a result of the sloping arms and side rails, the warmth and color of the quartersawn white oak and the upholstered seat and back. Few people who see this chair can resist the desire to sit in it. And few who sit in it can rise without regret.Other manufacturers who knocked off Stickley’s work cut corners and simplified his designs, and many woodworkers look for a way to make a chair like this with simpler joinery. Without the joinery it isn’t a chair like this; it’s something less. There is a reward for doing it right; in this case, the reward for the effort is the chair itself.Free project plan: Download the Google SketchUp model of this project. Video: Take a video tour of the Morris Chair. Upholstery: MorrisChairUpholstery Web site: Visit Gustav Stickley’s New Jersey home, Craftsman Farms. To buy: “Exercises in Wood-Working, Part 2” video features Bob wearing a tie. In our store: Bob’s books and videos are available in our online bookstore. Read more »

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SketchUp Update

Ajax Alexandre — Mon, 14 Mar 2011 18:57:36 +0000

As many of you have noticed, we are making improvements to the way you can view our free SketchUp models at Popular Woodworking Magazine. This feature has been enormously popular and we are looking forward to expanding the content that will be available. The site is currently under heavy construction by our online wizards and … Read more »

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Precision Inlay, Simple Tools

Article Index — Wed, 02 Mar 2011 16:40:34 +0000

A few shop-made appliances allow you to add stunning face-grain inlay to your work.By Jameel Abraham pages 38-43From the April 2011 issue #189 Buy this issue nowGeometric bandings and inlay patterns, or parquetry, are widely used, from Japan to Egypt to Spain. I developed a method of creating parquetry while learning to build ouds, a musical instrument that is the ancestor of the European lute and modern guitar.The method can be employed to make bandings and inlays from as little as two species of wood, one at a time, to more detailed patterns using multiple layers to produce several copies of the same pattern. The designs I most frequently use create the illusion of dimension, as if the pattern were a flexible ribbon, folding, twisting and turning along its length. These patterns are fun to design and make, and can richly embellish any project.Web site: See some of Jameel’s amazing ouds on his web site. Web site: Visit the Benchcrafted web site. Article: Read about Jameel's Jointmaker Pro method for inlay. To buy: See the Czech Edge chisel Jameel commissioned for this work. In our store: “Fundamentals of Inlay” DVD, by Steve Latta.From the April 2011 issue #189 Buy this issue now Read more »

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End Grain: CSI: Tools

Article Index — Thu, 24 Feb 2011 22:41:49 +0000

It’s hard to hide the loot when your wife has detective skills.By Joe McMahon Page: 64From the April 2011 issue #189 Buy this issue nowI am a toolaholic. There, I’ve said it. I’ve admitted my weakness. I am in need of a 12-step program. A 12-step program or a good surgeon. For you see, my bride has the sense of humor of a cat after it has been crazy glued to the left front hubcap of a ’53 Buick that was driven 40 miles per hour over an Arkansas washboard back road. My wife is not mean. She is “focused.” At least that is what she tells me that “look” means. You know the “look.” That steely eyed glare that you feel searing your back when your significant other creeps up behind you just as the UPS truck is leaving your driveway and you are festooned with cardboard boxes.Article: Read “Almost a Plane Wreck.” Articles: Read our many free articles online about hand tool use.From the April 2011 issue #189 Buy this issue now Read more »

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Flexner on Finishing: Shellac: A Challenging Finish

Article Index — Thu, 24 Feb 2011 22:32:40 +0000

This traditional finish can be tricky to apply.By Bob Flexner Pages: 58-60From the April 2011 issue #189 Buy this issue nowIf you have read much in the woodworking press, you’ve surely encountered many articles, including mine, in which the writer uses and recommends shellac as a finish. This may persuade you to try shellac.I certainly don’t want to discourage you because shellac is a great finish with a great history. But you need to be aware that shellac is a relatively difficult finish to use. The writers recommending shellac are usually advanced woodworkers who have learned to overcome the difficulties.By pointing out some of the problems, I hope to increase your likelihood of success.Articles: Many finishing articles are available on our web site, free. To buy: Get Bob Flexner’s new book, “Flexner on Finishing.” Web site: For more information on shellac and the many types available, visit shellac.net.From the April 2011 issue #189 Buy this issue now Read more »

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The Gottshall Block Challenge

Robert W. Lang — Thu, 24 Feb 2011 21:20:56 +0000

A piece of scrap and an afternoon will challenge and stretch your skills.by Robert W. Lang Pages: 54-55From the April 2011 issue #189 Buy this issue nowImagine yourself in a shop class of 40 or 50 years ago. The assignment for the day is to lay out and cut the block shown in the photo at right. That’s the test; the lessons will come as you work. There is also one condition: All the cuts must be made with a backsaw or a coping saw, and the cleanup is done with a chisel.Article: For a blow-by-blow description of making this block, visit our blog. In our store: “Making Antique Furniture Reproductions: Instructions and Measured Drawings for 40 Classic Projects” by Franklin Gottshall. To buy: “Exercises in Wood-Working,” a classic book on using hand tools; companion videos on DVD are also available.From the April 2011 issue #189 Buy this issue now Read more »

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Variable-pitch Jack Plane

Article Index — Thu, 24 Feb 2011 21:12:43 +0000

This jack plane can be easily set to work at 45° for rough work or 52° for smoothing chores.By John Wilson Pages: 48-53From the April 2011 issue #189 Buy this issue nowThe story of this plane goes back 20 years to a chance encounter I had with a Cecil Pierce jack plane. Pierce was a planemaker in Maine who made beautiful planes for more than 50 years. Just a one-man operation, an avocation really, for the love of the craft. I saw the plane while on the road in a shop where I was teaching and its shape captivated me. I drew its plan. I was to the point of asking if I might buy it. I was smitten.Article: Read a profile of John Wilson and tour his shop. Video: Watch a short video that shows this plane in use. Web site: Discover John Wilson’s The Home Shop. To buy: “The Perfect Edge” by Ron Hock – a great book on sharpening. In our store: Handplane Basics - A Better Way to Use Bench Planes.From the April 2011 issue #189 Buy this issue now Read more »

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Dovetailed Keepsake Box

Article Index — Thu, 24 Feb 2011 21:57:19 +0000

Shortcuts learned as you build this classic box help you become a better joiner.By Glen. D. Huey Pages: 44-47 From the April 2011 issue #189 Buy this issue nowThis box is chock-full, but don’t look on the inside. Check out the outside. It’s loaded with dovetail joinery – through dovetails on the front and half-blind dovetails on the back. It’s an ideal practice project for the finer points of the dovetail joint and when you’re finished you’ll have a great-looking keepsake box that can be built on the cheap using offcuts.Video: Learn how to turn inexpensive hardware into dark, grungy hinges. Video: Watch Frank Klausz pound out dovetails in three minutes. In our store: “New Masters of the Wooden Box” by Oscar Fitzgerald. Model: Download the SketchUp model for the Keepsake Box.From the April 2011 issue #189 Buy this issue now Read more »

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Tricks of the Trade

Article Index — Thu, 24 Feb 2011 21:36:25 +0000

By Popular Woodworking Magazine readers Pages: 12-13From the April 2011 issue #189 Buy this issue nowThe winning trick from this issue is a "Benchtop Saw Upgrade" from Dan Chiappetta, of Astoria, N.Y. His clever shop-made MDF table adds surface area to a contractor table saw. Plus, a "Shop-made Pen Press" from Serge Duclos of Delson, Quebec, and "Transferring Images to Wood" from Mag Ruffman of Mansfield, Ontario (see the post below for a hilarious video of the process).From the April 2011 issue #189 Buy this issue now Read more »

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