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Popular Woodworking October 2009 (Issue 178)
Price: $6.00

Benchtop Table Saws grace our cover, but can they earn a place in your shop? Find out which ones make the cut as we put five models through our test. Mike Dunbar wrote the book on making Windsor chairs, and he shares with us the Windsor Shop Stool that has been in use at his school for more than twenty years. Glen Huey builds an Inlaid Bible Box. There's no doubt it's a great project, but there is doubt about the origins of its name. Finishing is a problem for many woodworkers, and Bob Flexner is the man with the answers to Five Common Finishing Problems. In our Arts & Mysteries column, Adam Cherubini works on the mystery of gluing up a Philadelphia Chippendale chair while Marc Adams looks at modern answers to similar problems in Understanding Glue: Part 2. Deneb Puchalski teaches hand plane techniques to thousands of woodworkers every year, and in his first article for Popular Woodworking he reveals one of his secrets in Tiny Teeth Tame Tear-out. All of this plus we take a road trip to see How Sandpaper is Made, your Letters and Tricks of the Trade.


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I Can Do That: Fish Sticks
By Megan Fitzpatrick
Page number: 24; Article length: 2 pp.
This trivet is simple and fun to make – in any number of shapes.

Understanding Glues: Part 2
By Marc Adams
Page number: 50; Article length: 6 pp.
The first part of this article appeared in the August 2009 issue of Popular Woodworking. In part 2, Marc Adams guides you through the selection of the right glue, how to prepare the wood and how to clamp the joint to get the best results. Online Extra:to download a PDF file of Marc Adam's tips for gluing, Click Here

Windsor Shop Stool
By Michael Dunbar
Page number: 39; Article length: 7 pp.
Learn the basics of turning parts and fitting joints for Windsor chairs by building this handsome, comfortable and useful stool. Online Extras: For a SketchUp model of the stool as illustrated in the article Click Here
For a photo of the 24" stool mentioned in the article, Click Here

Please Note: You will need to download and install Google's SketchUp to open the SketchUp file. You can download SketchUp by clicking here


Inlaid Bible Box
By Glen Huey
Page number: 56; Article length: 7 pp.
Historians may disagree on the original name for this piece, but it is a great project to practice your inlay, joinery and turning skills. It will become an heirloom in your family, regardless of the name.
Online ExtraTo download a 3D model of this project in SketchUp format Click Here
Please Note: you need to download and install Google's SketchUp to open and view this file. You can download SketchUp for free by clicking here

Out of the Woodwork: IWF 2059
By Pete Knapp
Page number: 72; Article length: 1 pp.
Fifty years in the future, MDF will be a luxury 'wood.'

Flexner on Finishing: Five Common Finishing Problems
By Bob Flexner
Page number: 66; Article length: 2 pp.
Bob Flexner reviews bleeding, blushing, blotching, orange peel and fish eye problems – and how to prevent them.

Tool Test: Stanley's New Premium Plane
By Staff
Page number: 28; Article length: 2 pp.
The venerable tool company stages a comeback in the woodworking market. Plus cutting-edge grinding with Sorby ProEdge Plus System and a feature-packed Ridgid R2401 Trim Router.

Arts & Mysteries: Sticking Together
By Adam Cherubini
Page number: 20; Article length: 4 pp.
In this part of the series "Building a Philadelphia Chippendale Chair" Adam Cherubini guides you through the joining of the chair and how to use hide glue.

Letters: Why You Should Get Really Hammered
By Popular Woodworking Magazine Staff and Readers
Page number: 12; Article length: 2 pp.
Letters from our readers ask about choosing the right hammer, compensating for correct tool thickness in using the "Grinder Jig Tool Rest", correct clamp pressure when building a benchtop, and dispelling myths about why bubbles appear in a finish.

How Sandpaper is Made
By Christopher Schwarz
Page number: 63; Article length: 3 pp.
We visit a manufacturing facility to get the nitty-gritty on how sandpaper is made (and it involves magic tricks!). For a free video tour of the facility, click here to view.

Tricks of the Trade: Backsaw Depth Limiter
By Popular Woodworking Magazine Staff and Readers
Page number: 16; Article length: 2 pp.
See how a reader limits the depth of his backsaw cuts, how another squares his dovetails, a quick way to start dovetails and a creative way to extend your table saw infeed.

Out on a Limb: Don't Do The Math
By Christopher Schwarz
Page number: 10; Article length: 1 pp.
Christopher Schwarz explains his process for choosing lumber for a project

Tiny Teeth Tame Tear-out
By Deneb Puchalski
Page number: 46; Article length: 4 pp.
You can avoid tear-out – even in highly figured wood – simply by using a toothed blade in your handplane.

Benchtop Table Saws
By Glen Huey
Page number: 32; Article length: pp.
We tested five new-generation benchtop table saws (each has a riving knife). Find out which ones make the cut.