June 2011 #190RSS

Popular Woodworking June 2011 issueOur cover story for the June 2011 issue of Popular Woodworking is on the stacking bookcases of Monticello. Editor Christopher Schwarz builds reproductions of the book boxes that held the foundation for the Library of Congress.

The editors submit for your approval the 130 best books on woodworking. Fight ignorance in just 15 minutes a day with our collection of these must-haves.

Senior Editor Glen D. Huey uses unconventional techniques to build a traditional inlaid tea caddy.

Author Jim Tolpin shares the secrets of the sector. Just two sticks and one hinge will eliminate math and layout errors in your work.

Discover how Gary Rogowski uses simple tools, techniques and joinery to deliver elegant results in this ash jewelry box.

Executive Editor Robert W. Lang shows how to choose and make full use of a must-have measuring and layout tool – the combination square.

In this month’s Tool Test, we check out the new set of Sweet Heart Chisels from Stanley, the new Wenzloff & Sons no-set saw and the new Grex brad nailer.

In Design Matters, George R. Walker profiles toolmaker and furniture designer Konrad Sauer.

In our ever popular I Can Do That section, Robert W. Lang makes a set of stacking boxes to fit your books – and your space.

Bob Flexner discusses lacquer thinner in Flexner on Finishing.

Roy Anderson discusses his personal woodworking philosophy in Workshop Radicals.

Detailed article previews are below. Online Extras (downloads, etc.) are found within each individual article.

[description]Articles from the June 2011 issue of Popular Woodworking Magazine[/description][keywords]Popular Woodworking Magazine, Magazine Articles, Technique Articles, Project Articles, Tool Reviews, Finishing[/keywords]
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Monticello’s Stacking Bookcases

Thomas Jefferson’s book boxes became the foundation of the Library of Congress.

By Christopher Schwarz
Pages 24-29

From the June 2011 issue #190
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I like to think of Thomas Jefferson’s personal library as America’s first “bookmobile.”

When the British burned down the nation’s capitol in 1814, the inferno took with it many of the books owned by the government of our young nation. Lucky for us, Jefferson had a personal library of about 6,700 books – an astonishing accomplishment for the time.

Video: Watch a free video of the author cutting the easy mitered dovetail.
SketchUp: Click here for the free SketchUp model of this project.
Blog: Read about Southern furniture on our editor’s blog.
Web site: Take an online tour of Monticello and see the 1959 book boxes.
To buy: “Building 18th-Century American Furniture” by Glen D. Huey.
In our store: DVD: Cheating at Handcut Dovetails.

From the June 2011 issue #190
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Jasmine Jewelry Box

Simple tools, techniques & joinery deliver elegant results. By Gary Rogowski Pages46-51 From the June 2011 issue #190 Buy this issue now It’s the stuff of arguments: Which tools in the shop are really the most important for joinery? It’s almost like arguing the top movie or the best shortstop of all time. There is … Read more »

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Caddy for Your Tea, Governor?

Use unconventional techniques to create a traditional tea caddy.

by Glen D. Huey
pages 36-39

From the June 2011 issue #190
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England began to import tea about the middle of the 17th century. When first introduced, tea was expensive, so it was a drink affordable only to the wealthy. That, of course, was an invitation to smugglers who, during the next 100 years, drove down the cost to make tea available to the masses.

As the demand for tea increased, the need to store and protect the tea leaves also grew. By the mid-1800s, woodworkers were making wooden tea caddies of single-, double- or triple-compartmentalized boxes.

Traditionally, caddies are a study in veneer. The boxes are built in pine, oak or mahogany, then veneered with
figured hardwoods and inlaid with intricate designs. While my caddy has figured hardwood and striking inlay,
there is no veneer. This is how to accomplish similar results using methods that are much more simple.

Video: Watch as a fan is sliced, marked and trimmed for the tea caddy.
Video: Watch Rob Millard create a traditional fan inlay using veneer.
Web site: Get more information on inlay bandings, including shop-made designs.
In our store: Pick up a great book on creating beautiful inlaid boxes.
Free SketchUp Model: Click here for the free SketchUp model of this project Read more »

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The Craft Classics in Just 5′

Fight woodworking ignorance 15 minutes each day.

By Christopher Schwarz
Pages: 30-35

From the June 2011 issue #190
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In 1910, Harvard University President Charles W. Eliot laid out a plan that allowed every man and woman to get the basics of a liberal education by reading for 15 minutes a day from a list of books that fi t on a 5′-long shelf. Called “Dr. Eliot’s Five Foot Shelf,” the 51-volume set of books were later renamed “The Harvard Classics” and are still a must-read list for people with ascots, pocket squares and elbow patches on their corduroy jackets. Eliot’s list is comprised of everything from Charles Darwin and Cervantes to Descartes and Confucius.

What does this have to do with woodworking? Every week – if not every day – readers ask us for book recommendations. What they are mostly looking for is a single woodworking book, that will cover everything they need to know about every aspect of the craft, that they can refer to for the rest of their lives. Oh and it would be nice if it were $10. That book doesn’t exist. But the idea of Dr. Eliot’s Five Foot Shelf inspired me to compile a 5′-long shelf of woodworking books that would make you a well-rounded and well-read craftsman. And though I have a sizable woodworking library, I also know that my interests are a little too narrow. I like traditional texts and traditional furniture.

So I enlisted the help of the magazine’s staff and asked them to bring in the books that they consider essential to their woodworking. Then I built a 5′-long shelf and we spent a long morning debating the merits of each book before we placed it in the shelf.

Video: See a short clip of all the books fitting on our 5′ shelf.
Article: Find out reader responses about their favorite books in the comments section of this blog post.
Blog: Christopher Schwarz’s has posted about a number of his favorite woodworking books under “required reading” on his blog.
To buy: We carry many of these books in our store.
Read more »

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Secrets of the Sector

Just 2 sticks and 1 hinge will eliminate both math and errors from your layout work.

By Jim Tolpin
Pages:40-45

From the June 2011 issue #190
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If you haven’t heard of the sector, it probably means you aren’t an artisan or a ship’s navigator living and working
in the 17th and 18th centuries.

An invention attributed to Galileo, the sector is a calculation instrument comprised of a pair of hinged sticks
engraved with a variety of scales that – coupled with a pair of dividers – enabled you to solve trigonometry, division and multiplication problems (amongst other functions).

Video: Watch a sector in use in the shop.
Web site: Visit the Port Townsend School of Woodworking’s web site.
To buy: “The New Traditional Woodworker” by Jim Tolpin.
In our store: “Measure Twice, Cut Once” by Jim Tolpin.

From the June 2011 issue #190
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Combination Squares

Choosing and using this must-have measuring and layout tool.

By Robert W. Lang
Pages: 52-55

From the June 2011 issue #190
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In 1878, Laroy S. Starrett designed and patented the combination square. His invention was a multipurpose
layout and measuring tool for machinists and it was rapidly adopted in the trade.

Woodworking books of the period don’t mention this tool. After all, the try square and marking gauge were common and effective, so it took a while for the transition from machine shop to cabinetshop. Today, most woodworkers own a combination square, but few know all of its uses, and many try to get by with inferior versions.

Article: Read about using a combination square for layout on our blog.
Video: Learn how to fix a combination square when it’s out of square.
Web site:
Visit the L.S. Starrett web site for history and a full catalog.
To buy: Shop where the machinists shop at McMaster-Carr.com.
In our store: Jim Tolpin’s book “Measure Twice, Cut Once” is a worthy tome.

From the June 2011 issue #190
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End Grain: Workshop Radicals

Farewell TV, DVDs and http.

By Roy Anderson
Page 64

From the June 2011 issue #190
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One of my more serious-minded friends asked me why I was a woodworker. I replied that I’m just here to have a good time playing in my woodshop. No, he insisted. That’s not good enough. You’ve got to have a theory, a woodworking philosophy.

“Huh?” I adroitly responded. But I will admit, he planted a seed. Not wanting to appear inadequate, I came up with a personal philosophy. So here goes.

Blog: Editor Christopher Schwarz has recommended a number of books on his blog about all aspects of woodworking.

From the June 2011 issue #190
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