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Like a
lot of Americans, I've recently been stricken with
Lewis & Clark fever. I devoured the book
"Undaunted Courage," watched the PBS special and am
now wondering if my wife will let me hike the Lolo
Trail. As you probably learned in history class,
the primary record of Lewis and Clark's amazing
trek to the mouth of the Columbia River is
Meriwether Lewis' journal, which was a meticulous
account of the flora and fauna they encountered on
their trip.
How, I
wondered, did explorers write their journals while
blazing through the West? I haven't been able to
find the answer to that question, but this desk is
an educated guess. Traveling writing desks were
common among British and American military officers
of the day. They wrote their orders and journals on
their portable desks, and when it was time to move
the ranks, the desk was packed up and moved with
the men.
This desk is
an adaptation of a British military officer's desk
from the early 19th century. And while you might
not be writing orders to your left flank on this
desk, it is quite handy for keeping up with all
your correspondence. Personal or monarch-sized
stationery stores in the area below the top; and
pens, paper clips and envelopes fit nicely in the
bottom section. Best of all, this project requires
very little material. I made this one out of a
5'-long board of figured cherry. The originals were
commonly built using mahogany.
Building
the Box The writing desk is essentially
a box that has been cut on a diagonal line so that
when it opens up, it forms a slanted writing
surface. Now, a lot of box makers prefer gluing up
a box and then cutting the thing apart on the table
saw to separate the lid from the base. That won't
work here. Because the cut is on the diagonal, you
either have to build the two parts separately (as I
did) or glue up the box and cut the two pieces
apart on a band saw that has a generous resawing
capacity.
The box itself is simple. The four sides are
mitered and then glued together using biscuit
joints and polyurethane glue. The top and bottom
are merely raised panels captured in a groove in
the sides.
Begin by cutting your pieces to the sizes shown
in the Schedule of Materials. Next cut the miters
on the ends of the four pieces as shown in the
photo. Now, cut the 3/8"-deep x 1/4"-wide groove
along the top and bottom edges of all four sides
with a dado stack in your table saw. The groove
should begin 5/16" from each edge. This will recess
your 1/2"-thick panels 1/16" in from the edges and
will keep the panels from rubbing against table
tops.
Now cut the panels to finished size and raise
them using either a table saw or router in a router
table. You want the edges to finish out at about
3/16" thick.
Cutting
the Angles The trick to cutting the two
short sides at an angle is to make sure that the
cut begins in the dead center of the back of the
board. That's because you want your desk to lay
flat when you open it. Set your table saw's
tapering jig to 9 degrees and try your setup with
some scrap first. When satisfied, cut the short
sides.
Now set your table saw's blade to 9 degrees and
rip the long sides. This will allow the long sides
to mate with the angled short sides. You absolutely
must test your setup with scrap pieces before you
make these cuts.
Biscuits
All Around Except for two of the
corners, a #10 biscuit will fit on all of the
miters. I used a mini-biscuit cutter for the two
narrow sides. You could use dowels instead. Cut all
the slots for the biscuits, then dry-assemble the
two boxes. When satisfied with the fit, sand
everything, especially the two panels and the parts
that face inside the box. I started with 120 grit
sandpaper and finished with 220.
Here are some tips for gluing up the top and
bottom: First, polyurethane glue is an excellent
choice for this short-grain joint. Just make sure
you dip each biscuit in water before putting it in
its slot and be sure to add a little water to each
joint to speed up the curing. Polyurethane glue has
a long open time, so you have plenty of time to get
your clamps just right. When all of your miters are
tight, measure each box corner to corner to make
sure everything is square. Allow the glue to cure
overnight.
Now glue some pieces of smooth leather or felt
to the two interior panels. Yellow glue works fine.
I attached the leather using the same method many
woodworkers use to glue up veneer, sandwiching the
leather between two panels. Attach small piano
hinges to one of the long edges of each panel and
attach them to the inside of the box. Add small
stops inside the box to support each panel. I cut a
7/8" hole in each panel so I can easily open the
two compartments in the box. To hold the panels in
place when you close the box, I highly recommend
buying a couple adjustable ball catches (available
in most woodworking catalogs for about $2.50 each).
Really, though, you also could use almost any other
cabinet catch.
Now it's time to join the two boxes using
quadrant hinges. Most quadrant hinges have a metal
bar that runs between the two leaves to prevent
people from opening a box's lid too far. Remove or
cut these small bars off; you want your hinges to
open all the way. Now attach the chest straps to
the outside corners of the box so that when you
attach your hinges you've taken into account the
space the straps will add. Trust me, it's
important. Mortise the quadrant hinges into the top
and bottom. Close the box and sand your joints
flush.
Shape and then glue the envelope divider and
paper clip divider in place in the shallow side.
Mortise a chest lock into the top and bottom.
Remove all the hardware and begin finishing. I used
a water-based aniline dye (J.E. Moser's Light
Sheraton Mahogany, available from Woodworker's
Supply, 800-645-9292, #W1330) and followed that
with two coats of clear finish. Then I wiped on a
thin coat of warm brown glaze to remove some of the
orange color of the red finish. Finally, I added
another two coats of clear finish, sanding between
coats. This finish, which takes a little patience,
gives the cherry a warmth that is worth more than
the extra effort.
Now I just have to talk my wife into letting me
hike the Lolo Trail. I could bring the desk along
and write to her about my journey, my bug bites, my
aching feet -- all from the same remote and lonely
campsites used by Lewis & Clark. Or maybe I'll
just stick to trailblazing my back yard. PW
--Christopher
Schwarz, PW staff
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