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Not too far from our workshop here in Cincinnati, Globe
Furniture made thousands of these so-called
"barristers bookcases" for lawyers and bureaucrats
across the nation. Many were made of oak, but the
company also made them from other species of wood
and even made a steel version.
Though
this style of bookcase was first used exclusively
by attorneys and government-types, the stackable
units are now extremely popular (and pricey) in
antique stores. And no wonder. You can use them to
store just about anything anywhere. While most
people use them for books or their favorite
collectibles, I know one person who uses them in
her bathroom to keep her toiletries.
I designed these bookcases so you can make any number
of units that can be stacked on one another and
stacked side-by-side as well. And there's a
complete economy of material use because the top of
one also serves as bottom of the case above it. In
constructing the three cases shown, I used two
different heights for the boxes. The shorter one
accommodates books that are 9" tall or less; the
larger case accepts books up to 13" tall.
Other
than the extra time and the expense of more
material, it makes a lot of sense to make several
boxes because the set-ups to build the boxes are
perfect for the "short production run" approach to
building. That means setting up the machine -- in
this case a router in a table and a drill press --
then running the parts. Because it can take longer
to accurately set up the machine than run a part or
two, running a few more parts makes real sense.
Remember that accuracy is the key to the project
because each unit has to be able to mate with all
the other units.
After
you've determined the quantity and size of the
cases you want to build, prepare enough wood to
glue into the panels you need. Glue up your panels,
then sand the joints flush, making sure to keep all
the panels the same thickness. Cut the panels to
the finished sizes indicated in the Schedule of
Materials.
Mill
the Cases The joinery for the cases is
straightforward. The plywood back is captured in a
rabbet made on the sides and bottom (although the
bottom rabbet is stopped 1/2" from both ends so you
can't see it from the outside). Then the bottom is
biscuited to the sides. The cases stack on one
another using dowels in the tops of each case and
holes on the bottom. Begin construction by chucking
a straight bit in a router mounted to a table and
make the 1/2" x 1/2" rabbets in the sides and
bottoms.
Now it's time to do some additional routing to make the
mechanism for the door slides and some hole
drilling. While you can purchase special slides for
barrister bookcases, my homemade method is cheaper,
works just as well and is almost as easy as
installing slides. Each of these steps requires
real accuracy, and you must pay attention to which
parts are for the right and left sides, fronts and
backs, tops and bottoms. The best way to keep this
straight is to organize your parts by kind, then
stack them so they are oriented the way you want
them. Marking them with a pencil adds another
measure of insurance.
Begin
by routing the stopped dado in the case sides that
makes up part of the sliding door mechanism (the
other part of the mechanism is simply a peg
inserted into the edge of the door).
Now
drill the holes in the case bottoms. These holes
are used to receive the indexing pins that are
inserted in the tops of the sides. This
interlocking quality keeps the cases from sliding
while stacked atop one another and holds the sides
in position. Remember that the holes are drilled in
the bottom piece and line up with each case's
sides. Set up the drill press with a 3/8" diameter
bit, using the fence and a stop block, and drill
the holes as indicated in the diagram detail to a
depth of 3/8". Bear in mind that the holes are a
different distance from the front and back edge so
the fence set-up must change
accordingly.
Make
Perfect Holes Now drill the
corresponding holes in the top edges of the sides,
again to a depth of 3/8". These holes are for the
dowel pins. Again, accuracy is key. I used a
self-centering doweling jig for drilling these
holes. Mark the drilling locations carefully, a
combination square will provide a consistent
marking gauge. Refer to the diagram detail for
drilling locations.
Biscuit
the Sides Next cut the biscuit slots for
joining the sides to the bottom. I used three
biscuits in each side, a #20 size in the middle and
back, and a #10 in the front. I used the #10 so the
slot didn't interfere with the hole drilled in the
bottom. The three biscuits provided a very sound
joint. The last thing to do before final assembly
is to run a roundover detail on the front edge of
the bottom. To make my profile, I used a
1/2"-radius bit on the top edge and a 1/4"-radius
bit on the bottom edge. Again, use the router table
and fence for the cut, even if you have router bits
with guide bearings on them. You can rely on the
bearing for the first cut. But on the second cut
the bearing would ride on the previously cut
radius, which sweeps away from the edge.
Assemble
and glue the sides to the bottoms. I set the case
backs in place to help keep them square during the
glue-up. Here's how I glued these up: Put glue on
the mating parts and set them in place. Then set
the back in and clamp across the back and sides.
Next, while making sure the back edge of the side
was flush to the back edge of the bottom, clamp the
side and bottom from top to bottom. With all the
clamps in place, check for square and adjust as
needed. Do not attach the backs until after
finishing the piece.
Next I made the base of the bookcases. Rout the ogee
profile on the top edge of the front piece only
before biscuiting and gluing the base together. The
sides simply butt to the back side of the front
piece, and the plywood back piece butts into the
sides. The back piece is narrower than the sides
and front to leave some space at the floor for any
base moulding on your floors. So attach the back
piece flush to the top of the base assembly. I also
elected not to attach to base permanently to one of
the cases. Instead I screwed indexing blocks to the
case bottom that allow the lower case to nest into
the base. This allows you to level the base when
you install it and then simply stack the cases on
top.
Frame
and Panel Doors The frames for the glass
doors were the last chore to tackle before moving
on to sanding and finishing. Because I wanted the
relatively small doors to have a delicate
appearance, I made my stiles and rails just 11/4"
wide. For a strong corner joint and a pretty detail
on the inside edge of the frame, I used a matched
stile-and-rail router bit set normally used for
frame-and-panel doors. The nice ogee detail I used
echoed the detail on the base and complemented the
rounded front edge of the case bottoms.
Again, make sure you cut your stiles and rails to the
exact length needed using a stop block. This will
help ensure you make a frame that's square. Because
the router bits are intended to be used with fixed
panels, and the glass needs to be removable, it's
necessary to cut away part of the edge detail on
the back, changing it from a groove to a rabbet.
Using a table saw, it's a simple procedure for the
rails because you can run the part all the way
through. For the stiles, however, you need to make
a stopped cut because the piece you leave at the
ends is part of the "mortise" joint made by the
matching router profiles. Mark the stiles from the
ends where you want to stop the cut (it can vary
slightly depending on the cutters you use), then
mark the table saw's fence at the point where the
blade projects above the table when it is set to
the correct height for the cut you're making. While
holding the part firmly to the fence, slowly lower
it onto the blade with the motor running, then cut
the part to the matching lines on both the part and
the saw fence.
Now you can glue up the stile and rail assembly, making
sure you check for square and adjust as needed.
When dry, chisel out the corner of the back of the
stile where the waste piece remained from the stop
cut you just made. Lastly, cut and fit the strips
that will hold the glass in place on the back side
of the frames.
Critical
Dowel Check the fit of the doors. You
should have a 1/16" gap on the sides and bottom and
a 1/8" gap left for the top (this allows the door
to pivot up without touching the piece above it).
If the fit is good, drill a 1/2" hole in the door's
edge that's 1/2" deep. Locate the hole in the
center of the edge so that the hole centers 5/8"
down from the top edge. Use your combination square
as a marking gauge and a doweling jig for accurate
drilling. Drill these holes on both edges of each
door. Insert a 7/8" length of dowel or other 1/2"
rod into the door edge. Place the doors in the
grooves in the sides of the case (this is easily
done with the top open). Bring the doors forward
and gently lower them down into position.
The last bit of fussing with the doors is setting the
pin below the groove where the doors slide in their
grooves. Carefully positioning the pin provides not
only the spot where the door rest when open, but
also coaxes it into the proper location at the top
when closed.
Next sand your parts with 120 and 150 grit paper using a
random orbit sander. Also make sure no glue was
left behind that would interfere with making a nice
finish. For the final finish, I tried something I'd
never done before. I added a slight amount of
oil-base stain to boiled linseed oil. Linseed oil
on cherry brings out the grain of the wood more
than does a film finish like varnish, shellac or
lacquer. The wee bit of color added (I used about a
thimbleful of stain to 10 ounces of oil) gave the
new cherry a bit of "maturity" that the new wood
always lacks. I tend to think that new cherry
without any color added looks anemic. But too much
color causes cherry to blotch if you don't apply a
wash coat first or use a stain controller.
If you choose to use an oil-only finish, apply a
couple more coats of boiled linseed oil making sure
you thoroughly wipe off all excess oil after
applying. For my bookcases, I allowed the oil to
dry for several days then sprayed the pieces with
clear lacquer. Brushing on varnish, shellac or
polyurethane will work as well. Finally, put your
doors back into the cases and screw the backs into
the sides and bottom.
When it comes time to set up your barrister bookcases,
their modular construction and variety of
arrangements should prove a real asset. That is,
unless you can't agree with your "significant
other" just how they should go. In that case, you
might just need a barrister to settle the bookcase
dispute. PW
---Steve Shanesy, PW staff
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DOOR
SLIDE With a 1/2" straight bit set in a
router and mounted in a router table, set the
height of the cutter to make a 3/8" deep cut. Now
set up a fence on the router table to so that the
cut starts 5/8" from the edge (see diagram detail).
Now set a stop on the fence so that the cut you
make stops 3/8" from the front edge of the sides.
(Remember that you will have to change the stop
when switching from right to left sides.) Because
the peg used is 1/2" thick, you'll need to create a
very slight amount of clearance, say 1/32", so that
the peg moves easily through the dado. Do this by
adjusting the fence away from the cutter. Then
rerun the parts.

THESE HOLES HOLD IT TOGETHER If you want your
cases to mate correctly, accuracy is key. Use stop
blocks on your drill press when drilling the bottom
and a doweling jig on the sides.

BISCUITS ARE A GOOD FIT After cutting my slots for my
biscuits, I assembled the cases. By the way, I used
polyurethane glue. While not necessary, it does
provide a stronger joint in this situation because
of its ability to provide some glue strength to the
end grain/cross grain joint where the sides join
the bottom (see related story in this issue about
polyurethane glues).

ROUTING
THE DOORS First run the ogee detail on the
inside edges of both the stiles and rails. Set the
height of the cutter so that it leaves just a
slight bead on the face of the parts, say 1/32".
After running the parts, switch to the "coping"
cutter and cut the matching opposite detail on the
ends of the rails only. Make sure you use a back up
block, also called a coping block, to stabilize the
narrow part while running it through the router
bit.
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